clutch Citroen XSARA PICASSO 2004 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOKsummarises the specifications, adjustments, checks and special features of CITROEN
private vehicles, not including UTILITY vehicles for which there exists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL ENGINE INJECTION IGNITION CLUTCH, GEARBOX, DRIVESHAFTS AXLES,
SUSPENSION, STEERING BRAKES ELECTRICAL AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C2C3C3 PLURIEL XSARA XSARA PICASSO BERLINGO (1)
and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
(1) NOTE : The BERLINGO familiale appears only in :
The correspondance tables for petrol and diesel engines.
The general chapter.
For all the other chapters, see the Mechanics’ Handbook for UTILITY vehicles.

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GENERALEmission standardL5/IF L4/IF L5/IF L4
Type codeNO RFN1/IFNO RFNN/IFNO RFN3/IFNO RFSB
Engine typeRFN RFS
Cubic capacity (cc)1998
Fiscal rating (hp)8911
Gearbox typeBE4/5AL4 BE3/5
Gearbox ident.plate20 DL 40
20 DM 03(1)20 TP 47 20 TE 47
IDENTIFICATION OF VEHICLES
Saloon petrol 3door
2.0i 16V
VTS
(1) =Right hand drive : Hydraulic clutch control.
XSARA II
AUTO.

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GENERAL
Emission standardL4
Type codeN0 8HZB N0 WJYB N0 RHYB N0 RHZB N0 RHZN
Engine type8HZ WJY RHY RHZ
Cubic capacity (cc)1398 1868 1997
Fiscal rating (hp)45 6
Gearbox typeBE4/5 AL4
Gearbox ident. plate20 DM 5420 DL 41 20 DL 42 20 DM 10 20 TP 48
20 DM 05 (1)20 DM 07 (1)(*) 20 DM 11 (1)
IDENTIFICATION OF VEHICLES
Saloon diesel 3door
1.4 HDi
Pack
XSARA II
AUTO.
1.9 D 2.0 HDi
Océanic
Pack clubOcéanic Pack
VTR VTSSX
(1) =
Right hand drive : Hydraulic clutch control.(*) DAIC DAD =20 DM 08.

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GENERAL
Emission standardL5/IF L4 L5/IF
Type codeN1 RFN1/IF N1 RFNN RFN3/IF
Engine typeRFN
Cubic capacity (cc)1998
Fiscal rating (hp)89
Gearbox typeBE4/5AL4
Gearbox ident.plate20 DL 40
20TP47
20DM03(2)
IDENTIFICATION OF VEHICLES
Saloon petrol 5door
2.0i 16V
ExclusiveAUTO.
XSARA II
(1) = Right hand drive : Hydraulic clutch control.(2) = Right hand drive : Hydraulic clutch control.

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GENERAL
Emission standardL4
Type codeN1 8HZB N1 WJYB N1 RHYB N1 RHZB N1 RHZN
Engine type8HZ WJY RHY RHZ
Cubic capacity (cc)1398 1868 1997
Fiscal rating (hp)456
Gearbox typeBE4/5AL4
Gearbox ident.plate20 DM 5420 DL 4120 DL 42 20 DM 10 20 TP 48
20 DM 05 (1)20 DM 07 (1) (*)20 DM 11 (1)
XSARA II IDENTIFICATION OF VEHICLES
(1) =Right hand drive :Hydraulic clutch control.(*) DAIC DAD =20 DM 08.
Saloon diesel 5door
1.4 HDi 16V
2 HDi
Océanic Pack
Océanic Leader Leader Pack ExclusiveAUTO.Pack Leader
1.9 D

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GENERALEmission standardL5/IF L4
Type codeN2 RFN1/IF N2 RFNN N2 RFN3/IF N2 8HZB N2 WJYB N2 RHYB N2 RHZB N2 RHZN
Engine typeRFN 8HZ WJY RHY RHZ
Cubic capacity (cc)1998 1398 1868 1997
Fiscal rating (hp)89456
Gearbox typeBE4/5 AL4 BE4/5 AL4
Gearbox ident. plate20 DL 40 20 TP 47 20 DM 54 20 DL 41 20 DL 42 20 DM10
20 DM 03 (1)20 DM0520DM0720DM1120TP48(1) (1) (*)(1)
IDENTIFICATION OF VEHICLES
Estate petrol
2.0i 16V
Océanic Pack Exclusive
XSARA II
(1) =Right hand drive : Hydraulic clutch control.(*) DAIC DAD =20 DM 08.
AUTO.
Estate diesel
1.4 HDi
1.9 D2.0 HDi
AUTO.
Exclusive X PackOcéanic
Pack

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
EnginesHFX KFV NFU
Flywheel clutch
Engine flywheel6,7 ± 1 (LOCTITE FRENETANCH)
Oil pressure mechanism2 ± 0,2
Lubrication Circuit
Oil pressure switch3,5 ± 0,5
Oil pump0,9 ± 0,1
Cooling circuit
Coolant pump1,6 ± 0,2
C2

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engine8HX
Cylinder head
Camshaft bearing covers
Pretightening
0,3 ± 0,1
Tightening1 ± 0,1
Fixing of camshaft subassemblies on cylinder head
Pretightening
0,3 ± 0,1
Tightening1 ± 0,1
Exhaust manifold3 ± 0,3
Camshaft pulley
Pretightening
0,3 ± 0,1
Tightening4,3 ± 0,4
Engine flywheel
Flywheel
Pretightening
1,7 ±0,2
Tightening70°±5°
Clutch mechanism2 ± 0,2
C2

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Flywheel Clutch
Engines HFX KFV NFU
Flywheel6,7 ± 0,6 + LOCTITE FRENETANCH
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pressure switch2 ± 0,2
Oil pump0,9 ± 0,1
Cooling circuit
Coolant pump1,4 ± 0,1
Coolant outlet housing0,8 ± 0,1
C3

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Cylinder head
Exhaust manifold1,8 ± 0,2
Sparking plugs2,2 ± 0,2
VVT pulley cap4 ± 0,4
VVT control electrovalve0,8 ± 0,2
VVT inlet camshaft pulley screw
Pretightening
2 ± 0,2
Tightening6,1 ± 0,6
Exhaust camshaft pulley screw4,5 ± 0,4
Flywheel / Clutch
Engine flywheel6,7 ±0,6 (coat the screws with LOCTITE FRENETANCH)
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pressure switch2 ± 0,2
Oil pump0,9 ± 0,1
Cooling circuit
Coolant pump1 ± 0,1
Coolant outlet housing0,8 ± 0,1
C3