Airco Citroen XSARA PICASSO 2005 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine CLUTCH - GEARBOX - TRANSMISSION (continued)
Gearbox specifications312 - 314
Clutch specifications315 - 316
Checking and adjusting the hydraulic
clutch control317 - 318
Tightening torques: manual gearbox
319 - 330
Manual gearbox controls
331 - 343
Recommendations - precautions:
automatic gearbox344 - 346
Tightening torques: manual gearbox
347 - 349
Automatic gearbox controls
350 - 359
Driveshafts360
AXLES - SUSPENSION - STEERING
Axle geometry: C4361 - 364
Tightening torques: front axle365 - 366
Tightening torques: rear axle367
Tightening torques: power steering368 - 369
Setting the steering rack mid-point370
Checking the power steering pressure371 - 374
Axle geometry: Xsara375 - 379Adjusting the handbrake 426
Filling, bleeding the brakes427
AIR CONDITIONING
R134.a: quantities428
Checking the compressor lubricant429 - 430
Pollen filter: all types431 - 433
Filtering and drying cartridge434 - 436
Checking the efficiency of the circuit437 - 446
C4447 - 451
Xsara452
Xsara picasso453 - 456
CONTENTS
Tightening torques: front axle380
Tightening torques: rear axle382
Tightening torques: steering 383 - 384
Tightening torques: power steering385 - 387
Axle geometry: Xsara Picasso388 - 392
Tightening torques: front axle393
Tightening torques: rear axle394
Tightening torques: power steering395 - 397
BRAKES
Brake specifications: C4398 - 399
Tightening torques: Brakes401 - 403
Adjusting the handbrake 405
Filling, bleeding the brakes406 - 410
Brake specifications: Xsara411
Tightening torques 414
Brake specifications415 - 418
Adjusting the handbrake 419
Filling, bleeding the brakes420
Brake specifications: Xsara Picasso421 - 422
Brake specifications423 - 424
Aircon circuit
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
39 Alternator support fixing screw 2,5 ± 0,3
40 Alternator power circuit fixing nut 1,4 ± 0,2
41 Alternator fixing screw 4 ± 0,4
42 Aircon compressor fixing screw 2,4 ± 0,1
43 Aircon compressor support fixing screw 2,5 ± 0,4
44 Bottom screw fixing tensioner roller support 5,7 ± 1
45 Top screw fixing tensioner roller support 2,5 ± 0,6
Engine: KFU
B1BP36AP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
42 Alternator support fixing screw 2,5 ± 0,6
43 Alternator power circuit fixing nut 1,4 ± 0,2
44 Alternator fixing screw 4 ± 0,4
45 Aircon compressor fixing screw 2,5 ± 0,2
46 Tensioner roller support fixing screw 2,5 ± 0,6
47 Bottom screw fixing tensioner roller support 5,7 ± 1
48 Top screw fixing tensioner roller support 2,5 ± 0,6
Engine: NFU
B1BP364P
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
41 Accessories support fixing stud 0,8 ± 0,1
Accessories support fixings
42Pre-tightening1 ± 0,1
Tightening1,9 ± 0,2
43 Alternator top fixing screw 4,1 ± 0,5
44 Alternator power circuit fixing nut 1,7 ± 0,2
45 Aircon compressor fixing screw 2,3 ± 0,3
46 Alternator bottom fixing screw 4,9 ± 0,5
47 Screw for fixing the automatic tensioner roller
for the accessories drive belt2 ± 0,2
Engine: RFJ
B1BP35PP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
40 Accessories support fixing stud 0,8 ± 0,1
Accessories support fixings
41Pre-tightening1 ± 0,1
Tightening1,9 ± 0,2
42 Alternator top fixing screw 4,1 ± 0,5
43 Alternator power circuit fixing nut 1,7 ± 0,2
44 Aircon compressor fixing screw 2,3 ± 0,3
45 Alternator bottom fixing screw 4,9 ± 0,5
Screw for fixing the guide roller for the accessories drive belt
46Pre-tightening1,5 ± 0,1
Tightening3,5 ± 0,4
47Screw for fixing the automatic tensioner roller
for the accessories drive belt2 ± 0,2
Engine: RFN
B1BP34PP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
41 Accessories support fixing stud 0,8 ± 0,1
Accessories support fixings
42Pre-tightening1 ± 0,1
Tightening1,9 ± 0,2
43 Alternator top fixing screw 4,1 ± 0,5
44 Alternator power circuit fixing nut 1,6 ± 0,2
45 Aircon compressor fixing screw 2,4 ± 0,3
46 Alternator bottom fixing screw 4,9 ± 0,5
Screw for fixing the guide roller for the accessories drive belt
47Pre-tightening1,5 ± 0,1
Tightening3,5 ± 0,4
48Screw for fixing the automatic tensioner roller
for the accessories drive belt2 ± 0,2
Engine: RFK
B1BP35SP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
53 Accessories support 2 ± 0,5
54 Guide roller 4,5 ± 0,5Engine: 9HX
D1AP02PC
Version without air conditioning
D1AP02QD
Accessories
55 Aircon compressor support 2 ± 0,5
56 Aircon compressor screw 2,4 ± 0,5
Version with air conditioning
C4
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123
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
53 Accessories support 2 ± 0,5
54 Guide roller 4,5 ± 0,5Engines: 9HY - 9HZ
D1AP02PC
Version without air conditioning
D1AP02QD
Accessories
55 Aircon compressor support 2 ± 0,5
56 Aircon compressor screw 2,4 ± 0,5
Version with air conditioning
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
34 Alternator support 2 ± 0,2
35 Alternator 4,9 ± 0,4
36 Aircon compressor 2,5 ± 0,2
37 Accessories belt tensioner roller 4,3 ± 0,4
Engine: RHR
B1BP390D
C4
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ENGINE
B1EP1GQD
AUXILIARY EQUIPMENT DRIVE BELT
Engine: KFU
Véhicule with air conditioning.
Removing.
Place tool [4]at «a».
Compress the dynamic tensioner roller.
Place tool [3]at «b».
Remove the auxiliary equipment drive belt.
IMPERATIVE: Check that the dynamic tensioner roller turns freely
(without play and without tight
spots).
Refitting.
NOTE: Visually check the condition of the auxiliary equipment drive belt prior to refitting.
Place tool [4]at «a».
Compress the dynamic tensioner roller.
Remove tool [3].
Refit the auxiliary equipment drive belt.
Respect the following sequence:
- Crankshaft pinion, aircon compressor pulley, alternator pulley, dynamic tensioner roller.
Remove the tools.
Complete the refitting.
C4
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