ESP DACIA SOLENZA 2004 Owner's Manual

IGNITION AND INJECTION
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DF 052
P RESENT
OR
ME MO RIZED
Perform the operations from ” recommendations” for reparation confir mation
Fix a ny other possible failures
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
AF TER
REPARATION
C heck the connection and condition of the injector 1 connector.
R eplace the connector if necessary.
C heck the injector resistance. Refer to chapte r “Help” in order to compare the resistance values.
R eplace the injector if necessary.
When setting the contact on, check the presence of supplying +12 V on pin 1 of the injector 1.
Fix, if necessary the electric routing up to actua tors relay.
C onnect the 90 ways terminal box instead of the injection computer the n check the insulation and
continuity on line:
pi n 59 injection computer > pin 2 injector 1
Fix if necessary.
If after these checking the problem is persisting, treat the other failures then perform the conformity
checking
RE COM M E ND AT IONS
Conditions for diagnostic appl
ication to memorized failure:
Start the engine and especially stop it immediately the failure is becoming
pres ent, so t hat catalyst-dama ging risk is avoide d.
In case of failures addition, treat as most important, fai lure “ DF009 act uators
relay control circuit”
* If the failure is memorized with OBD indicator on, check in the conte xt
part, if state “ET278 : Cylinder injector circuit” corresponding to the OBD
i ndicator lighting request is affirmative. In this case, proceed as per bellow
m entioned method.
Diagnostic – Failures interpretation
CYLINDER 1 INJECTOR CIRCUIT
1. DEF Open circuit or short-circuit
CO : open circuit
CC.O : shot circuit at mass
CC.1 : short circuit at + 12 V.
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IGNITION AND INJECTION
17
17 - 41
Perform the operations from ” recommendations” for reparation confirmation.
Fix any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
DF 053
P RESENT
OR
ME MO RIZED
Check the connection and condition of the injector 2 connector.
R eplace the connector if necessary.
C heck the injector 2 resistance. Refer to chapte r “Help” in order to compare the resistance values.
R eplace the injector if necessary.
When setting the contact on, check the presence of supplying +12 V on pin 1 of the injector 2.
Fix, if necessary the electric routing up to actua tors relay.
C onnect the 90 ways terminal box instead of the injection computer then check the in s u la t ion and
continuity on line :
pin 90 injection computer > pin 2 injector 2
Fi x if necessary.
If after these checking the problem is persisting, treat the other failures then perform the
conformity checking.
RE CO MMENDATIONS
Conditions for diagnostic appl ication to memorized failure:
St art the engine and especially stop it immediately the failure is becoming
pres ent, so th at catalyst-dama ging risk is avoide d.
In case of failures addition, treat as most important, failure “ DF009 act uators
relay control circuit”
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET279 : Cylinder 2 injector circuit” corresponding to the OBD
i ndicator lighting request is affirma tive. In this case, proceed as per bellow
m entioned method
Diagnostic – Failures interpretation
CYLINDER 2 INJECTOR CIRCUIT
1. DEF : Open circuit or short-circuit
CO : open circuit
CC.O : shot circuit at mass
CC.1 : short circuit at + 12 V.
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IGNITION AND INJECTION
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DF 054
P RESENT
OR
ME MO RIZEDCYLINDER 3 INJECTOR CIRCUIT
1 DEF : Open circuit or short-circuit
CO : open circuit
CC.O : s hot circuit at mass
CC.1 : s hort circuit at + 12 V.
RECOMMENDATIONS
Perform the operations from ” recommendations” for reparat ion confirmation
Fi x any other possible failures
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.AF TER
REPARATION
Conditions for diagnostic appl ication to memorized failure:
Start t he engine and especially stop it immediately the failure is becoming
presen t, so that catalyst-dama ging risk is avoide d.
In case of failures addition, treat as most important, failure “ DF009 actuators
relay control circuit”.
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET280 : Cylinder 3 injector circuit” corresponding to the OB D indicator
lighting request is affirma tive. In this case, proceed as per bellow me ntioned
met hod.
C heck the connection and condition of the injector 3 connector.
R eplace the connector if necessary.
C heck the injector 3 resistance. Refer to chapter “Help” in order to compare the resistance values.
R eplace the injector if necessary.
When setting the contact on, check the presence of supplying +12 V on pin 1 of the injector 3.
Fix, if necessary the electric routing up to actua tors relay.
C onnect the 90 ways terminal box instead of the injection computer then check the in s u la t ion and
continuity on line:
pin 60 injection computer > pin 2 injector 3
Fi x if necessary.
If afte r these checking the problem is persisting, treat the other failures then perform the conformity
checking.
Diagnostic – Failures interpretation
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IGNITION AND INJECTION
17
17 - 43
Perform the operations from ” recommendations” for reparation confirma tion.
Fi x any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
CYLINDER 4 INJECTOR CIRCUIT
1. DEF : Open circuit or short-circuit
CO : open circuit
CC.O : s hot circuit at mass
CC.1 : s hort circuit at + 12 V.
DF 055
P RESENT
OR
MEMO RIZED
Conditions for diagnostic appl ication to memorized failure:
Start the engine and especially stop it immediately the failure i s becoming
present, so that catalyst-dama ging risk is avoide d.
In case of failures addition, treat as most important, failure “ DF009
actua tors relay control cir cuit”
* If the failure is memorized with OBD indicator on, check in the context
part, if state “ET281 : Cylinder 4 injector circuit” corresponding to the
OBD indicator lighting request is affirmative. In this case, proceed as per
bellow mentioned method
C heck the connection and condition of the injector 4 connector.
R eplace the connector if necessary.
C heck the injector 4 resistance. Refer to chapter “Help” in order to compare the resistance values.
R eplace the injector if necessary.
When setting the contact on, check the presence of supplying +12 V on pin 1 of the injector 4.
Fix, if necessary the electric routing up to actua tors relay.
C onnect the 90 ways terminal box instead of the injection computer the n check the insulation and
continuity on line :
pi n 89 injection computer > pin 2 injector 4
Fi x if necessary.
If after these checking the problem is persisting, treat the other failures then perform the conformity
checking
Diagnostic – Failures interpretation
RE COMMENDATIONS
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IGNITION AND INJECTION
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If failure “DF345” : Supply 5 volts potentiometers or sensors” is present or
memorize d, this must be treated as most important.
Conditions for diagnostic appl ication to memorized failure:
- During road test, smooth driving, after an engine fan starting and state
“ET027: Enriching double loop” to be active.
- During road test, smooth driving, after an engine fan starting, immediately
followed by a deceleration (rising gradie nt) with sta te “ET003: Released
pedal valve pos ition” active, gearbox ratio engaged and clutched.
* If the failure is memoriz ed with OBD indicator on, check in the context
part, if state “ET287 : Downstream oxygen sensor circuit” corresponding
to the OBD indicator lighting request is affirmative. In this case , proceed
as per bellow mentioned method
C heck the connection and condition of the oxygen sensor connector
R eplace the connector if necessary.
C heck for lack of tightening on the routing between the two oxygen sensors.
If the vehicle is running more in the city, perform a cleaning of the oxygen sensor.
C onnect the 90 ways terminal box instead of the injection computer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 44 injection computer > pin C oxygen sensor
Pin 76 injection computer > pin D oxygen sensor
Fix if necessary.
If the proble m is persisting, replace the oxygen sensor.
If the problem is persisting after these checking, treat the other failures then perform the conformity
checking.
Perform the operations from ” recommendations” for reparation confirma tion.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
Diagnostic – Failures interpretation
DF 058
P RESENT
OR
ME MO RIZEDDOWNSTREAM OXYGEN SENSOR CIRCUIT
1.DEF : Open circuit or short-circuit
RE CO MME NDAT I O N S
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IGNITION AND INJECTION
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Conditions for diagnostic appl ication to memorized failure:
Set t he contact on.
* If the failure is memorized with OBD indicator on, check in the context
part, if state “ET255 : Idling adjustment circuit” corresponding to the
OBD indicator lighting request is affirmative. In this case , proceed as
per bellow mentioned method.
RE CO MM ENDATIONS
After repairing the step-by-step engine for idling adjustment, it may possible
that engine is not starting; in this situation, the “learning” stage of the adaptive
values by the injection computer must be again pe rformed (se e c hapter “
Enriching adaptive correction”).
Fi x any other possible failures then perform a conformity checking by means of
t he CLIP tester.
AF
TER
REPARATION
DF 060
P RESENT
OR
ME MO RIZEDIDLING ADJUSTMENT CIRCUIT
1.DEF : Open circuit or short-circuit
CO : Open circuit
CC. O : Short-circuit at mass
CC.1 : S hort-circuit at +12 volts
Check the connection and condition of the step-by-step engine connector for idling adjustment
R eplace the connector if necessary.
C heck the resistance of the step-by-step engine for idling adjustment. Refer to chapter “Help” in
order to compare the measur ed resistance values with the recommended ones.
R eplace the step-by-step e ngine valves if necessa ry.
C heck the insu lation, continuity and absence of the p arasite resistance on lines:
Pin 12 injection computer > pin B step-by-step engine for idling adjustment
Pin 41 injection computer > pin A step-by-step engine for idling adjustment
Pin 42 injection computer > pin C step-by-step engine for idling adjustment
Pin 72 injection computer > pin D step-by-step engine for idling adjustment
Fix if necessary.
If the problem is persisting after these checking, treat the other failures then perform the conformity
checking.
Diagnostic – Failures interpretation
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IGNITION AND INJECTION
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DF 061
P RESENT
OR
ME MO RIZEDCYLINDERS 1-4 IGNITION COIL CIRCUIT
1.DEF : Open circuit or short-circuit
CO : Open circuit
CC. O : Short-circuit at mass
CC.1 : S hort-circuit at +12 volts
Conditions for diagnostic appl ication to memorized failure:
Start t he e ngine a nd stop it immediately as the failure is oc curring as being
prese nt (risk for catalyst) or rota te de engine with the starter, without starting it,
for 10 seconds.
In case of failures addition, treat as most important, failure “ DF345 : Supply 5
volts potenti ometers or sensors “ and failure “DF261: Fuel pump relay circui t”,
if it is /they are present
* If the failure is memorized with OBD indicator on, check in the context part, if
st ate “ET282 : Ignition coil 1-4 circuit” corresponding to the OBD indicator
lighting request is affirmative. In this case , proceed as per bellow mentioned
met hod
C heck the connection and condition of the coil connector .
R eplace the connector if necessary.
C heck the resistance of the coil resistance of c ylinders 1-4. Refer to chapte r
“Help” in order to compare the measured resistance values with the recommended
one .
R eplace the coil if necessary.
Check the +12 Volts supply existence after fue l pump relay, at pin C of the coi l.
If it is necessary, apply the methodology for failure diagnostic “DF261”
C onnect the 90 ways terminal box instead of the injection computer the n check
t he insulation and continuity on line:
pin 32 injection computer > pin A ignition coil.
Fi x if necessary.
If the problem is persisting after the se checking, treat the other failures then
perform the conformity checking.
RECOMMENDATIONS
Pe rform the operations from ” recommendations” for reparation confirma tion.
Fi x any other possible failures
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
Diagnostic – Failures interpretation
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IGNITION AND INJECTION
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Diagnostic – Failures interpretation
DF 062
P RESENT
OR
ME MO RIZED CYLINDERS 2-3 IGNITION COIL CIRCUIT
1.DEF : Open circuit or short-circuit
CO : Open circuit
CC. O : Short-circuit at mass
CC.1 : S hort-circuit at +12 volts
Conditions for diagnostic appl ication to memorized failure:
Start t he engine a nd stop it immediately as the failure is occurring as be ing
prese nt (risk for catalyst) or rota te de engine with the starter, without starting
it, for 10 seconds.
In case of failures addition, treat as most important, failure “ DF345 : Supply 5
volts potentiometers or sensors “ and f ailure “DF261: Fuel pump relay
circuit ”, if it is /they are present.
* If the failure is memorized with OBD indicator on, check in the context part, if
st ate “ET283 : Ignition coil 2-3 circuit” corresponding to the OBD indicator
lighting request is affirmative. In this case , proceed as per bellow me ntioned
met hod.
C heck the connection and condition of the coil connector .
R eplace the connector if necessary.
C heck the resistance of the coil resistance of c ylinders 2 and 3. Refer to
chapte r “ Help” in order to compare the measured resistance values with the
recommended one.
R eplace the coil if necessary.
Check the +12 Volts supply existence after fuel pump relay, at pin C of the
coil.
If it is necessary, apply the methodology for failure diagnostic “DF261”.
C onnect the 90 ways terminal box instead of the injection computer then check
t he insulation and continuity on line:
pin 1 injection computer > pin B ignition coil.
Fix if necessary..
If the problem is persisting after these checking, treat the other failures then
perform the conformity checking.
RECOMMENDATIONS
Pe rform the operations from ” recommendations” for reparation confirma tion.
Fi x any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
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IGNITION AND INJECTION
17
17 - 49
DF 064
P RESENT
OR
ME MO RIZED
REC OMMENDATIONS
Conditions for diagnostic appl ication to memorized failure:
P erform a drive te st and notice the vehicle speed.
C ontinue to perform the drive test uphill at constant speed.
C ontinue to perform the drive test uphill, the acceleration pedal not being
pushe d.
* If the failure is memoriz ed with OBD indicator on, check in the context
part, if state “ET223 : Vehicle speed transducer circuit” corresponding to
t he OBD indicator lighting request is affirma tive. In this case , proceed as
per bellow mentioned method
C heck the connection and condition of the speed transduc er connector .
R eplace the connector if necessary.
C onnect the 90 w ays terminal box instead of the injection computer then check the insulation,
continuity and the absence of the parasite resistance on line 53 of the injection computer on line.
If the problem is persisting, replace the spe ed tr ansducer.
Pe rform the operations from ” recommendations” for reparation confirma tion.
Fi x any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
Diagnostic – Failures interpretation
VEHICLE SPEED INFORMATION
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IGNITION AND INJECTION
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Diagnostic – Failures interpretation
DF 261 FUEL PUMP RELAY CIRCUIT
P RESENT 1. DEF Supply failure + after relay
OR 2. DEF Open circuit or short-circuit
ME MO RIZED
If failure “DF345 : Supply 5 volts potentiometers and sensor s” is
present or memori zed, it must be treated as most important .
Conditions for diagnostic appl ication at memorized failure:
Se t the contact on, then enter in dia logue with the computer
Or activation of the actua tor control “ AC 010 : Fuel pump relay”.
RECOMMEND ATIONS REMARK : This failure is most important. So it must be treated before
t he next ones.
* If the failure is memorized with OBD indicator on, check in the context
part, if state “ET241 : Fuel pump control cir cuit” corresponding to the
OBD indicator lighting request is affir mative. In this case , proceed as
per bellow mentioned method
1. DEF RECOM MENDAT IONS It is a failure on the power circuit of the fuel
pump relay.
C heck the electric continuity f the idleness contact.
Me nd if necessary.
C heck the connection and con dition of the fuel pump relay connector .
R eplace the connector if necessary.
C heck the presence of the +12 volts supply at pole 3 of the fuel pump relay
Me nd if necessary.
C heck with the contact set on a nd acting the actuator c ontrol “AC010 : Fuel pump relay”, the
prese nce of +12 V supply at pole 5 of the fuel pump relay.
R eplace the relay if necessa ry
C heck the insu lation and cont inuity of the connections between:
Pole 5 fuel pump relay > pi n C ignition coil
Pole 5 fuel pump relay > fuel pump
Me nd if necessary.
If the problem is persisting after these checking, treat the other failures then perform the
conformity checking.
Perform the operations from ” recommendations” for reparation confirma tion.
AF TER Fix any other possible failures
REPARATION Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
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