check engine light DACIA SOLENZA 2004 Repair Manual

16ENGINE E7J-262
16 - 1
ALTERNATOR – STARTER
IDENTIFICATION
ENGINE ALTERNATOR INTENSITY
VALEO A11 VI 87 75A
E7J - 262
VALEO A13 VI 212 80A
CHECKING
After 15 minutes of heating under a 13.5 V tension.
ENGINE RPM ALTERNATOR 75 AALTERNATOR 8 0A
(rot/min) (A)(A)
10004654
2000 6875
3000 7180
4000 7282
OPERATION / DIAGNOSTIC
These vehicles are equipped with alternators with internal ventilation, incorporated voltage
regulator, and charging indicator on the instrument panel, which must operate as follows:
-w hen the contact is set on, the indicator is on;
-af ter engine starting, the indicator is off;
-i f indicator goes on during engine running, then it shows a charging failure.
INCIDENTS SEEKING
A. The indicator is not lighting when setting the contact on
Check : -the electric connections must be well done;
- the indicator bulb is not worn (when the circuit is mass connected, the bulb must be on).
Alternator
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ENGINE E7J-26216
16 - 2
ALTERNATOR – STARTER
B. The indicator is lighting, engine being running.
This shows a charging failure, which may be caused by:
- alternator driving belt broken, charging wire connected to alternator is broken (+ per-
manent);
-alternator failure(rotor, stator, diodes or brushes);
- voltage regulator failure;
- an over voltage.
C. Client is claiming a charging defect, but the luminous indicator is correctly oper-
ating.
If the adjusted voltage is smaller than 13.5 V, check the alternator.
The defect may be caused by : -worn diode;
-b roken phase;
- collector wear or coal dust.
VOLTAGE CHECKING
Connect a voltmeter to the battery plugs and read its voltage value.
Start the engine and speed the e ngine till the voltmeter needle i s set on the adjusted voltage.
This voltage must be between 13.5 V and 14.8 V
Connect maximum of consumers; the voltage must still between 13.5 V and 14.8 V.
AT T E N T I O N !
In case electric arch welding is performed on vehicle obligatory disconnect the bat-
tery and the voltage controller (alternator).
Alternator
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IGNITION AND INJECTION
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This diagnostic may detect:
-spark plug fouling or smoking,
-fou ling or modification from the normal value of the injectors flow,
-f uel supply system abnormalities (pressure controller, fuel pump,..)
-pr oblems with the electric connections for controlling fuel supply circuits and the injection.
Th e di ag nostic is performed by variations measurement of the engine prompt rotation speed.
Notice of a couple decrease is allowing the defective combustion recognition as failure cause.
Th is diagnostic is done almost permanently during driving. Non accomplishment of the diagnos-
tic or recognition of the existence of failure, is leading to other OBD diagnostics inhibition. This diagnostic is enabling the identification of two types of failures:
-de structive combustion misfires, which are causing the catalyst damage. These are gener-
ating the immediate blinking of the OBD indicator. -Polluting combustion misfires, leading to e xceeding a pre-established OBD pollution limit.
These ar e generating the permanent lighting of the OBD indicator, if the cause detection is
taken place during three consecutive running.
DE T ECT ION CONDITIONS
At the beginning, it must be checked if the “learning” stages of the adaptive values by the UCE
injection have been correctly performed. Also the preliminary conditions imposed when setting the
co ntact on and those from checking moment, must be accomplished.
Check by means of the CLIP tester if the bellow mentioned states are in the following configu-
ration:
ET0 14 Cylinder 1 recognition----------------------------------------------------------------- DONE
ET2 02 OBD diagnostic of combustion misfires taken into consideration--------------AC TIVE
Detection is accomplished after the water temperature is exceeding 75°C, at three rotation
steps, between idling and 4500 rot/min. It is also possible, test performing by maintaining the engine
at idling for a period of time of 11 minutes.
ATTENTION: after performing this test, the contact set ting on is imposed (key in M
position) before reading the r esults by means of the CLI P t ester. Any contact set ting off
be fore reading the test results, will lead to their wrong interpretation.
If after test performing, the CLIP tester is noticing the presence of the combustion mis-
f ires, refer to the diagnostic method related to this symptom.
CONFIRM ATION OF THE RE PARATION PE RFORM ING
-Check by m eans of the CLIP tester, the bellow states, which must have the following
c onfiguration:
ET0 14 Cylinder 1 recognition -------------------------------------------------------------------- DONE
ET2 02 OBD diagnostic of combustion misfires taken into consideration ----------------- AC TIVE
-N o failures is detected by the CLIP tester, and the OBD indicator must be off.
Diagnostic of combustion misfires detection
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IGNITION AND INJECTION
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DF003
P RESENT
OR
MEMORIZEDAIR TEMPERATURE SENSOR CIRCUIT
1. DEF : Open circuit or short-circuit
RECOMMENDATIONS
AF TER
REPARATION
C heck the connection and the state of the air temperature sensor connector.
R eplace the sensor ’s connector if necessary.
C heck that resistance of air temperature se nsor is not zero or infinite (sensor sur e failure).
(Use chapter “Help” in order to compare the measured resistance values compared with
recommend ed ones).
R eplace the air te mperature se nsor if necessary.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 77 injection computer > pin 1 air temperature sensor
Pin 49 injection computer > pin 2 air temperature sensor
Fix if necessary
C heck the correct evolution of the sensor resistance subject to ai r temperature.
R eplace the air te mperature se nsor if necessary.
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
Diagnostic – Failures interpretation
If failure “DF345 : Supply 5 volts potentiometers or transducers” is present
or memorized, this must be treated with priority.
C onditions for failure detection by the computer:
- Set the contact on
- If the failure is only memorized, st art the engine in order to obtain a temperature
variation ( an engine cooling fan starting).
(The failure must pass to the present state, but it may become again memorized
i mmediately after finishing performing the previous operations).
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET274 : Air tempe rature se nsor circuit” corresponding to the OBD
i ndicator lighting request is affirmative. In this case, proceed as per bellow
m entioned method.
Perform the operations from “recommendations” for reparation confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
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IGNITION AND INJECTION
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Diagnostic – Failures interpretation
DF004
P RESENT
OR
MEMORIZEDWATER TEMPERATURE SENSOR CIRCUIT
1. DEF : Open circuit or short-circuit
RE CO MMENDATIONS
AFTER
REPARATION
C heck the connection and the state of the air tempe ratur e sensor connector.
Re place the connector if necessary.
C heck tha t resistance of wate r te mperatur e se nsor is not zero or infinite (sensor sur e failure).
Use chapter “Help” in order to compare the measured resistance values compared with
recommend ed ones).
Repl ace the wate r tempe ratur e se nsor if necessary.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 73 injection computer > pin B1 water temperature sensor
Pin 13 injection computer > pin B2 water temperature sensor
Fix if necessary
C heck the correct evolution of the sensor resistance subject to the temperature.
Repl ace the wate r tempe ratur e se nsor if necessary.
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
If failure “DF345 : Supply 5 volts potentiometers or transducers” is present
or memorized, this must be treated with priority.
Conditions for failure detection by the compu ter:
- Set the contact on
- If the failure is only memorized, st art the engine in order to obtain a temperature
variation (an engine cooling fan starting).
(The failure must pass to the present state, but i t may become again memorized
imme diately after finishing performing the previous operations).
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET275 : Water temperature sensor circuit” c orresponding to the
OBD indicator lighting request is affirma tive. In this case, proceed a s per
bellow mentioned method.
P erform the operations from “recommendations” for reparation confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
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IGNITION AND INJECTION
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AFTER
REPARATION P
erform the operations from “recommendations” for reparation confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
C heck the c onnection and the state of the de tonation sensor connector.
R eplace the sensor ’s connector if necessary.
C heck the tightening of the RPM sensor on the engine block
Fi x if necessary.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines:
Pin 20 injection computer > p in 1 detonation sensor
Pin 79 injection computer > p in 2 detonation sensor
Pin 19 injection computer > RPM sensor sc reening
Fix if necessary
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
RE CO MMENDATIONS
Conditions for diagnostic application for memorized failure:
Perform a road test with warm and in charge engine.
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET289 : Detonation sensor cir cuit” corresponding to the OBD
i ndicator lighting request is affirmative. In this case , proceed as per bellow
m entioned method.
Diagnostic – Failures interpretation
DF006
P RESENT
OR
ME MO RIZEDDETONATION SENSOR CIRCUIT
1. DEF : Open circuit or short-circuit
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IGNITION AND INJECTION
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RE CO MM ENDATIONS
In order to perform this diagnostic, the pressure sensor must be not in
failure.
Conditions for diagnostic appl ication for memorized failure :
Se t the contact off and wait until the communication computer-CLIP tester
is lost.
Set the contact on, enter in dialog with the computer and eras e the memorized
failures. Act upon the starter for 10 seconds or make the engine idle running.
* If the failure is memor ized with OBD indicator on, check in the conte xt
part, if sta te “ET276 : Engine flywheel tooting dama ge” corresponding to
t he OBD indicator lighting request is affirma tive. In this case, proceed as
per bellow mentioned method.
AF TER
REPARATION
RPM SIGNAL INFORMATION
1. DEF : Engine flywheel tooting damage
2. DEF: tooth signal abse nce
C heck the connection and the condition of the RPM sensor connector
R eplace the connector if necessary.
C heck the cleaning state and the correct attachment of the RPM sensor
Fi x if necessary.
C heck the resistance of the RPM sensor.
R eplace the RPM sensor if necessary.
C onnect the 90 ways terminal box instead of the injection computer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 54 injection computer > p in A RPM sensor
Pin 24 injection computer > pi n B RPM sensor
Fi x if necessary.
If 1. DEF is occurring, check the engine flywheel condition.
If the problem is persisting after these checking, fix the other failures then perform the conformity
checking.
Diagnostic – Failures interpretation
DF017
P RESENT
OR
ME MO RIZED
Che ck tha t state “ ET202: Dia gnostic OBD c ombustion misfires taken into
consideration”, is ACTIVE. Contrary, it is necessary, the re-act ivation of “learning”
t he RPM signal by the injection computer.
Fix the others possible failures and then perform the conformity checking.
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IGNITION AND INJECTION
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UPSTREAM OXYGEN SENSOR HEATING CIRCUIT
1DEF : Open circuit or short-circuit
CO : open circuit
CC.O : s hot circuit at mass
CC.1 : s hort circuit at + 12 V.

DF018
P RESENT
OR
MEMO RIZED
Conditions for diagnostic appl ication for memorized failure :
- Start the engine and ensure that state “ AC261: Upstream O2 sensor
heating” is ACTIVE.
- Or act upon the actua tor control “ AC261: upstream 02 sensor heating ”.
In case of failures addition, treat as most important failure “DF009 actuators
relay control circuit” .
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET117 : Cani ster purging control” corresponding to the OBD i nd icator
lighting request is affirmative. In this case, proceed as per bellow mentioned
met hod.
RECOMMENDATIONS
Perform the operations from “recommendations” for reparation confirmation.
Fi x any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
Diagnostic – Failures interpretation
C heck the connection and the connector state of the oxygen sensor.
C hange the connector if necessary.
C heck the heating resistance of the oxygen sensor. Refer to chapter ” Help” for res istance values .
Repl ace the sensor if necessary.
C heck the presence of +12 Volts on A way of the oxygen s ensor.
Fi x the electric connection between A way oxygen sensor and the actuators relay.
C onnect the 90 ways terminal box instead of the injection computer then check the insulati on, the
continuity and the abse nce of the parasite resistance on line: :
Pin 63 injection computer > pin B oxygen sensor
Fi x if necessary.
If the problem is persisting after these checking, fix the other failures then perform the conformity
checking.
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IGNITION AND INJECTION
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DF038
P RESENT
OR
ME MO RIZEDDOWNSTREAM OXYGEN SENSOR HEATING CIRCUIT
1DEF : Open circuit or short-circuit
CO : open circuit
CC.O : shot circuit at mass
CC.1 : short circuit at + 12 V.
Perform the operations from “recommendations” for repara tion confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.AF TER
REPARATION
Conditions for diagnostic appl ication for memorized failure :
- Start the engine and ensure tha t state “ ET03: downstream O2 sensor
h eating” is active wait for an engine fan starting, and then perform a slight
acceleration for one minute.
- Or act upon the actuator control “ AC262: downstream O2 sensor heating ”
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET288 : Downstream oxygen se nsor heating circuit” corresponding
to the OBD indicator lighting request is affirmative. In this case, proceed as
per bellow mentioned method.
RE COM M E NDAT IONS
C
heck the connection and the connector state of the oxygen sensor.
C hange the connector if necessa ry.
C heck the heating resistance of th e oxygen sensor.
Refer to chapter ” Help” in order to compare the resistance-meas ured value with the recommend ed
one.
R eplace the sensor if necessary.
C heck the presence of +12 Volts on A pin of the oxygen sensor.
Fi x the ele ctric connection between oxygen sensor and the actuators relay, if necessa ry
C onnect the 90 ways terminal box instead of the injection computer then check the insula tion and
continuity on line: :
Pin 65 injection computer > pin B oxygen sensor
Fix if necessary
If the proble m is persisting after these checking, fix the other failures then perform the conformity
checking.
Diagnostic – Failures interpretation
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IGNITION AND INJECTION
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DF 045
P RESENT
OR
ME MO RIZEDATMOSPHERIC PRESSURE SENSOR CIRCUIT
1 . DEF : Open circuit or short-circuit
2 DEF : Pressure evolution in manifold
P erform the operations from ” recommendations” for reparation confir mation
Fix a ny other possible failures
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
AF TER
REPARATION
If failure is present only when engine is running, check with the contact set on, the valve
position parameter coherence for: release acceleration pedal and maximum presse d pedal.
Easy push the accele ration pedal (from release d pedal t ill maximum acceleration) and check that
valve position is regularly increasing.
If a.m. are not observed, the inf ormation is not conform. In such case , treat the diagnostic of this
parameter.
C heck the connector condition of the atmospheric pressure se nsor.
R eplace the connector if necessary.
C heck tha t pressure se nsor is correctly connected from pneuma tic point of view.
C heck the pressure sensor resistance. Refer to chapter “Help” in order to compa re the values of
th e measured resistance with the recommended ones.
R eplace the pressure sensor if necessa ry.
C onnect the 90 ways terminal box instead of the injection computer then check the insulation,
continuity and absence of the parasite resistance on lines: Pin 16 injection computer > pin B atmospheric pressure sensor
Pin 15 injection computer > pin A atmospheric pressure sensor
Pin 78 injection computer > pin C atmospheric pressure sensor
Fi x if necessary.
If the problem is not solved, use the recommended me thod for DF345 failure.
RE CO MMENDATIONS
If failure “DF345”: Supply 5 volts potentiometers or sensors” is prese nt or
memorize d, this must be treated as most important.
C onditions for diagnostic application to memorized failure:
Set t he contact off and wait until the communication CLIP tester-computer
is lost. Set the contact on again, and then enter in dialog with the computer.
If it is necessa ry, start the engine and accelerate to over 608 rot/min for a
period of minimum 10 seconds.
* If the failure is memorized with OBD indicator on, check in the context
part, if state “ET277 : Atmospheric pressur e sensor circuit” corresponding
to the OBD indicator lighting request is affirmative. In this case, proceed as
per bellow mentioned method
Diagnostic – Failures interpretation
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