heating DACIA SOLENZA 2004 Repair Manual

ENGINE E7J-26210
ENGINE ASSEMBLY
10 - 29
Dismounting – Remounting
The over-he ight X must be between 0.02
mm and 0.09 mm.
Place the jackets in such way that :
-the difference between two joint jackets
to be maximum 0.05 mm;
- the over-height to be in ascending order
between cylinders 1 and 4;
- in case of an incorrect over-height, check
the over-height by m eans of a new kit of jack-
ets, i n order to see i f t he c ause i s the block or
the cylinders jacket or check the theoretical size
values of the block and of the jackets. When over-height is correctly obtained, per-
form the A, B, C, D assembly then mark with
numbers jackets, pistons and the bol ts from 1
to 4 (no.1 towards flywheel) so that the corre-
s pondence with the corresponding connecting
rods may be achieved.
Pistons bolts mounting
The pistons bolts are fixed in connecting rods
and free in pistons. Mount the pistons bolts by means of the
MOT 574-22 that is containing:
- a support for piston ( S);
- an extracting mandrel ( M);
- the piston supporting bushings (B);
- the bolts for mounting ( A) provided with
their centering guides (C ). Use an electric plate of
1500 W (electric
oven) for connecting rods heating. Place the connecting rods on the electric
plate so that connecting rod end surfaces are
in contact with the heating plate.
Check if the pistons bolts are freely gliding
in the new corresponding pistons. Mount the piston bolt E on the mounting
bolt A.
Sc rew the centering guide C till end and
then unscrew it for a quarter of turn.
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16ENGINE E7J-262
16 - 1
ALTERNATOR – STARTER
IDENTIFICATION
ENGINE ALTERNATOR INTENSITY
VALEO A11 VI 87 75A
E7J - 262
VALEO A13 VI 212 80A
CHECKING
After 15 minutes of heating under a 13.5 V tension.
ENGINE RPM ALTERNATOR 75 AALTERNATOR 8 0A
(rot/min) (A)(A)
10004654
2000 6875
3000 7180
4000 7282
OPERATION / DIAGNOSTIC
These vehicles are equipped with alternators with internal ventilation, incorporated voltage
regulator, and charging indicator on the instrument panel, which must operate as follows:
-w hen the contact is set on, the indicator is on;
-af ter engine starting, the indicator is off;
-i f indicator goes on during engine running, then it shows a charging failure.
INCIDENTS SEEKING
A. The indicator is not lighting when setting the contact on
Check : -the electric connections must be well done;
- the indicator bulb is not worn (when the circuit is mass connected, the bulb must be on).
Alternator
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IGNITION AND INJECTION
17
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The e ngines equipped with UCE injection type SIRIUS 32 are provided with oxygen sensors, as
follows:
-one up stream oxygen sensor – for engines corresponding to EURO 96 de-pollution norms.
- one upstream oxygen sensor and one downstream oxygen sensor – for engine s corresponding
to EURO 2000 de-pollution norms.
OXYGEN SENSORS HEATING
Oxygen sensors heating control is given by UCE injection as follows: -for up stream oxygen sensor – starting with engine starting.
-f or downstream oxygen sensor – after a certain time from engine starting, imposed by the
UCE injection charts, being subject to engine RPM and water temperature, red only when the
accelera tion pedal is not released.
UPSTREAM OXYGEN SENSOR VOLTAGE
After connecting the CLIP tester select “ Injection Diagnostic” and refer to “PR009 parameter:
Upstream oxygen sensor voltage”. The displayed value, expressed in mV, is representing the voltage
supplied towards UCE injection by the oxygen sensor placed upstream as the catalyst. When the
engine is running in the “closed loop” phase, voltage must fluctuate quickly between the following
lim i ts :
-20 mV ± 50 for poor fuel mixture;
-840 mV ± 70 for rich fuel mixture.
Smaller is the difference between these two limits, less good the sensor information is
(g en erally this difference is of 500 mV).
DOWNSTREAM OXYGEN SENSOR VOLTAGE
After connecting the CLIP tester select “ Injection Diagnostic” and refer to “PR010 param-
eter: Downstream oxygen sensor voltage”. The displayed value, expressed in mV, is representing
the voltage supplied towards UCE injection by the oxygen sensor placed after the catalyst. This
sensor has the purpose to catalyst diagnostic and to perform a second checking, more exactly, of
the fuel mixture enriching. This function is becoming active only after a certain time of engine
running at warm and it is not active in the engine idling phase.
When the engine is running in “closed loop” phase and at stabilized speed, voltage must fluctuate
ha ving between the maximal and minimal limits a difference of 600-mV ± 100. At deceleration,
voltage mu st be under 200 mV.
Enriching adjustment
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IGNITION AND INJECTION
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UPSTREAM OXYGEN SENSOR HEATING CIRCUIT
1DEF : Open circuit or short-circuit
CO : open circuit
CC.O : s hot circuit at mass
CC.1 : s hort circuit at + 12 V.

DF018
P RESENT
OR
MEMO RIZED
Conditions for diagnostic appl ication for memorized failure :
- Start the engine and ensure that state “ AC261: Upstream O2 sensor
heating” is ACTIVE.
- Or act upon the actua tor control “ AC261: upstream 02 sensor heating ”.
In case of failures addition, treat as most important failure “DF009 actuators
relay control circuit” .
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET117 : Cani ster purging control” corresponding to the OBD i nd icator
lighting request is affirmative. In this case, proceed as per bellow mentioned
met hod.
RECOMMENDATIONS
Perform the operations from “recommendations” for reparation confirmation.
Fi x any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
AF
TER
REPARATION
Diagnostic – Failures interpretation
C heck the connection and the connector state of the oxygen sensor.
C hange the connector if necessary.
C heck the heating resistance of the oxygen sensor. Refer to chapter ” Help” for res istance values .
Repl ace the sensor if necessary.
C heck the presence of +12 Volts on A way of the oxygen s ensor.
Fi x the electric connection between A way oxygen sensor and the actuators relay.
C onnect the 90 ways terminal box instead of the injection computer then check the insulati on, the
continuity and the abse nce of the parasite resistance on line: :
Pin 63 injection computer > pin B oxygen sensor
Fi x if necessary.
If the problem is persisting after these checking, fix the other failures then perform the conformity
checking.
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IGNITION AND INJECTION
17
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DF 032
P RESENT
OR
ME MO RIZEDWATER TEMPERATURE WARNING CIRCUIT
1D EF : Open circuit or short-cir cuit
CO : open circuit
CC.O : short-circuit at mass
CC.1 : shot-circuit at + 12 volts
RECO MMENDATI O N S
Conditions for diagnostic appl ication for memorized failure :
St art the engine and maintain it at over 1500 rot/min until engine fun
st arting or act upon control AC212: Water temperatu re warning indicator.
Check the connection and the condition of the connector on the line over-heating indicator .
Re place the connector if necessary.
C heck the indicator condition ( if by chance this is on)
Re place it if necessary.
C heck if there is +12V at indi cator.
Fi x if necessary, the supply electric routing between the water temperature warning indicator and
t he corresponding fuse.
C onnect the 90 ways terminal box and check the insulation and continuity on pin 9 line of the
in jection compute r.
Fi x if necessary.
If the failure is persisting after this check, refer to Instrument panel diagnostic.
Perform the operations from ” recommendations” for reparation confirma tion.
Fi x any other possible failures.
Erase the failures memoriz ed by the injection computer.
Pe rform a conformity checking by means of the CLIP tester.
Diagnostic – Failures interpretation
AF TER
REPARATION
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IGNITION AND INJECTION
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DF038
P RESENT
OR
ME MO RIZEDDOWNSTREAM OXYGEN SENSOR HEATING CIRCUIT
1DEF : Open circuit or short-circuit
CO : open circuit
CC.O : shot circuit at mass
CC.1 : short circuit at + 12 V.
Perform the operations from “recommendations” for repara tion confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.AF TER
REPARATION
Conditions for diagnostic appl ication for memorized failure :
- Start the engine and ensure tha t state “ ET03: downstream O2 sensor
h eating” is active wait for an engine fan starting, and then perform a slight
acceleration for one minute.
- Or act upon the actuator control “ AC262: downstream O2 sensor heating ”
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET288 : Downstream oxygen se nsor heating circuit” corresponding
to the OBD indicator lighting request is affirmative. In this case, proceed as
per bellow mentioned method.
RE COM M E NDAT IONS
C
heck the connection and the connector state of the oxygen sensor.
C hange the connector if necessa ry.
C heck the heating resistance of th e oxygen sensor.
Refer to chapter ” Help” in order to compare the resistance-meas ured value with the recommend ed
one.
R eplace the sensor if necessary.
C heck the presence of +12 Volts on A pin of the oxygen sensor.
Fi x the ele ctric connection between oxygen sensor and the actuators relay, if necessa ry
C onnect the 90 ways terminal box instead of the injection computer then check the insula tion and
continuity on line: :
Pin 65 injection computer > pin B oxygen sensor
Fix if necessary
If the proble m is persisting after these checking, fix the other failures then perform the conformity
checking.
Diagnostic – Failures interpretation
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IGNITION AND INJECTION
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Va l ve potentiometer resistance Track = 1200 Ω ± 20 %
Slider = < 1050 Ω
Idling regulator resistance at 25°C= 53 Ω ± 10%
Ignition coil resistance Primary= 0.5 Ω ± 5 %
Se condary = 7200 Ω ± 10 %
Injector ’s resistance at – 40°C= 11.1 Ω
at 20C = 14.5 Ω ± 5%
at 120°C =20.6 Ω
Se nsor atmospheric pressure r esistance =50 kΩ
Upstream oxygen sensor heating resistance
For engines E7J-260-MA and E7 J-262 MB at 23°C = 6 ± 1Ω
Downstream oxygen sensor heating resistance for engines
E7J-260-MB, E7J-262-MB or upstream
for engine E7J-262-MB at 23°C= 3.3
+0.7 Ω
RPM sensor resistance at 23°C = 200 - 270 Ω
C anister purging valve resistance at 23°C = 26 Ω ± 7 %
Te m perature ( °C ) -40 -10 25 50 80 110 120
Air tempe ratur e se nsor 50000 9500 2051 810 309 135 105
Resist ance (ohms) ± 14 % ± 10 % ± 6 % ± 6 % ± 6 % ± 6 % ± 7 %
Water temperature sensor 75780 12460 2252 811 282 115 88
Resist ance (ohms) ± 9 % ± 9 % ± 5 % ± 5 % ± 3 % ± 2 % ± 2 %
Ignition system checking:
C heck the condition, insulation and continuity of the high voltage cables.
R eplace them if necessary.
C heck the condition and correct tightening of the ignition spark plugs and if the spark plugs are corresponding
with the recommended ones.
R eplace them if necessary.
C heck the condition of the ignition coil connectors.
Replace if necessa ry.
C heck the condition and the primary and secondary resistance values of the ignition coil.
R eplace if necessary
C heck the coils supply:
Pr esence of the +12 volts supply (contact set on).
C heck the ele ctric routing between the coil and the actuators relay.
M end if necessary.
Diagnostic – Help
-0. 3
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IGNITION AND INJECTION
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Diagnostic – Conformity checking
Sequence Function Parameter/Controlled s tate or action Visualization Diagnostic
and Observations
1B attery ET001 : +after contact computer ACTIV EIn case of a problem
volta ge PR004 : computer supply voltage 13 < X < 14.5V consult the PR004 If PR004 = X< 12.8 V dia gnostic
Then PR006 : engine regi me750 < X < 910 rpm
2F uel pump ET020 : Fuel pump relay control ACTIV EIn case of a problem
control consult the AC010
dia gnostic
3A ctua tor ET025 “ Actuators relay control ACTIV EIn case of a problem
control consult the DF009
dia gnostic
4R PM signal ET060 : RPM signal to running eng ineACTIVEIn case of a problem
consult the DF017 dia gnostic
5 No1 cylinder ET014 : No.1 cylinder recognition PERFORMED Nothing to be
recognition (only if ET011 Active) notic e d
6 Oxygen ET030 : Upstream O2 sensor heating ACTIV ECheck operation
se nsor c onditions
he a ting ET031 : Downstream O2 sensor ACTIV E
heating (if present)
7V alve ET003 : valve pos ition at released YES In case of a problem
potentiometer pedal consult the DF017
dia gnostic
8I dling ET039 : Idling adjustment ACTIVE
adjustment PR006 : Engine regime 750 < X < 775 rpm In case of a problem
PR041 : Idling regime indication = PR 006
± 25 rp m consult the
ET039 diagnostic
PR022 : RCO idling Values specified in chapte r :
“Adaptive correction of the idling regime”
9P ressure PR001: Manifold pressure 250 < X < 500 mb In case of a problem
circuit PR016 : Atmospheric pressure X = Atmospheric consult the
pressur e PR001 diagnostic
RECOMMENDAT IONS The values show n on this conformity checking are only as indication.
Performing conditions : Warm engine at idling and no consumers.
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IGNITION AND INJECTION
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ALP 7ENGINE N OISE
Failure locating algorithm
AFTERPerform a road test then a checking by means of CLIP tester.
REPARATIONFix possible detecetd failures.
RECOMMEND AT IONSDo not use these information but after performing complete
checking by means of CLIP tester.
Check the followings:
- lack of a ir leak;
- pre-heating spark plugs;
- injection pump setting on;
- injectors;
- injection pump;
- engine;
- combustion pre-chambers.
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IGNITION AND INJECTION
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ALP 8SM OKE
Failure locating algorithm
AFTERPerform a road test then a checking by means of CLIP tester.
REPARATIONFix possible detected failures.
RECOMMEND AT IONSDo not use these informations but after performing complete
checking by means of CLIP tester.
Check the followings:
- injection pump setting on;
- injectors;
- injection pump;
- lack of a ir leak;
- pre-heating spark plugs;
- engine.
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