roof DACIA SOLENZA 2004 Repair Manual

40
GENERAL
40 - 2
Upper structure composing elements
1.Headlam p support
2. Upper radiator cross bar
3. Front grill
4. Front wing lining
5. Front pillar lining
6. Front pillar
7. Roof belt
8. Middle pillar
9. Inner wheel passage
10. S i d e frame lining
11. S i d e panel
12. Fillin g cap door assemb ly
13. Rear lamp support
14. Rear plate assembly
15. Roof
16. W indscreen frame
17. Driving post cross beam
18. W indscreen lower cross bar
19. Climate control box
20. Climate control box central part
21. Cow l panel 123 4
5
6 8
17
10
15
16
18
19
20
21 14
13
12
11
97
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45
TOP OF BODY
45 - 1
R oof
DISMOUNTING
Dismount the elements, which are in con-
tact with the roof (front/rear doors,
w indscreen, hatchback, roof and re ar quar-
ter panel lining).). Detach the welding points of roof (1),
which are in connection with : -roof belt in the area (2 ) ( left/right);
- side frame lining in the area ( 3). (left/
right) -windscreen frame in the area ( 4);
- middle pillar in the area ( 5);
- side panel (left/right) in the area ( 6).
Straighten the areas resulted by dismount-
ing. Grind the areas resulted by dismounting.
REMOU NT I NG
Position and center the new element.
Check the correct positioning of the roof.
W eld the roof following the welding outlines
(2), (3) (4), (5), and (6).
Grind the performed welding.
Pr otect the perform ed welding with an
anticorrosive product. Paint the affected area.
Mount the elements in connection with the
roof by performing the dismounting operatio ns
in the reverse order.
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TOP OF BODY
45
45- 2
Windscreen frame
DISMOUNTING
Dismount the elements in connection with the
windscreen frame (front bonnet, windscreen, left/
right front wing, left/right front door).
Detach the welding points of the windscreen
frame (1), which are in contact with :
- side frame lining and roof belt in the area
(2) left/right; -windscreen lower cross member in the
area (3 );
- front pillar and front pillar lining in the
area (4) left/right
-r oof in the area (5 ).
D etaching is to be performed by means of a
special shar p drill Ø 6 for plate elements.
Straig hten the areas resulted from dismounting
Grind the area resulted from dismounting.
REMOU NT I NG
Position and center the new element on t he
side frame lining (left/right). Clench in 2-3 points by means of sliding tongs.
Joint the front pillar border with windscreen
frame side border (left/right). Perform a spot welding of the windscreen
frame on the outlines (2), (3), (4) and (5).
Perform an additional SE CO
2 welding in the
connection area of the front pillar upper border
with the windscreen frame side border (left/right)
(4 weld x 15 mm).
Check and restore the windscreen frame.
Grind the performed welding.
Protect the performed welding with an anti-
corrosion product. Paint the affected area.
Mount the elements in connection with t he
windscreen frame by performing the dismount-
ing operations in the reverse order.
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54
54 - 2
GLASSES
Each time a windscreen is mounted, ensure the uniform setting of the whole assembly on the
carriage body by tapping several times with a rubber hammer, on the edge of the glass frame.
REMARK:
Do not tap the glass on corners and on the two vertical sides. Take care that both
spacers are correctly positioned.
After the windscreen mounting check out carefully the uniformity of the whole assembly and
then its waterproofing by splashing with a jet of water.
Windscreen glass
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54
54 - 5
GLASSES
Rear door glasses
3
421
DISMOUNTIN
G
Dismount :
-r ear door panel (see c hapter 72);
-r ear door deflector panel;
- glass outside wiper by means of a screwdriver.
Lower the glass in the minimal position, so that through the technological opening, the screws
attaching the glass support on the regulator glider, to be dismounted.
Remove the glass (1 ) together with the glass support.
Release t he glass from its support.
Dismo unt :
- screws (3) attaching the glider to the glass.
- the fix glass.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, observing the followings:
- position in the glass support, the fix glass, on which the glass gasket has been previously
mounted. -place the glass in the frame ( on which the glass support has been previously mounted)
and fix it on the glider by means of the screws; -check the regulator operation by glass lifting and lowering.
- check the positioning and then the waterproofing in the fix glass area.
- in case water penetration is occurring in the fix glass area, pierce the water draining holes
and put sealing material on the fix glass gasket, using Terodicht Scwartz sealant material.
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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57
57 - 12
INSIDE ACCESSORIES
Tu r n i n g handle
DISMOUNTIN G
Dismount the screws from points A attaching the turning handle on the body roof.
Release the turning handle.
REMOU NT I NG
Perform the dismounting operations in the reverse order.
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71
CARRIAGE BODY INSIDE TRIMS
71 - 5
1 – roof lining
2 - clips
DISMOUNTING
Detach from clips the ceiling lamp and disconnect it (
see chapter 81);
Di smount:
- turn handles (see chapter 58);
- sun visors (see chapter 58 );
- upper front pillar t rims;
- volumetric sensors (for vehicles provided with alarm);
- middle pillar tri ms;
- rear quart er panel trims.
Detach from clips the roof lining (1).
REMOUNTING
Perform the dismounting operations in the reverse order.
Roof lining
2
1
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INSIDE AND REAR LIGHTING
81
81 - 4
The ceiling lamp is central located, between
the two sun visors.
The ceiling lamp has 3 operating positions
subject to ceiling lamp glass position (4):
- position 1 : ceiling lamp off
- position 2 delayed ceiling lighting; this
will light for 15 seconds after driver’s front door
closing or after the command of unlocking the
doors with the RF remote control . This delay
turns out in the moment of setting the contact.
- position 3 : c eiling lamp pe rmanently
lighting.
DISMOUNTIN G
Disconnect the battery ( -) terminal.
Detach from clips the assemb ly from the lamp
support by means of a little screwdriver acting in
front of the slot (A). Disconnect the connector
Remove the roof lining around ceiling lamp
support. Detach from clips the ceiling lamp support.
REMOU NT I NG
Perform the dismounting operations in t he
reverse order. Check the ceiling lamp operation. Ceiling lamp connector
Pin Denomination
1 Mass
2+
protected battery – exit fuse F02
3 Ceiling lamp control
REPLACEMENT OF CEILING LAMP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal;
Detach care fully the lamp glass using a
small screwdriver acting in point ( B).
Remove the worn bulb and replace it.
R EMOU NT I NG
Perform the dismounting operations in the
reverse orde r, using for lamp glass clips
attachment, a small screwdriver positioned in
point (B).
Check the ceiling lamp operation.
Ceiling lamp
A
B
3 1
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86
86 - 9
AUTO RA DIO
ROOF ANTENNA HOLDER
DISMOUNTING
Disconnect the battery (-) terminal.
Detach from clips the ceiling lamp using a straight head screwdriver (see chapter 80).
Disconnect the ceiling lamp connector
Dismount the attachment screw of the antenna holder on the roof.
Remove the antenna holder.
R EMOU NT I NG
Correctly position the antenna holder on the roof.
Mount the attachment nut of the antenna holder on the roof.
Connect the ceiling lamp connector
Attach in clips the ceiling lamp in its support.
Connect the battery (-) terminal.
Check the ceiling lamp and radio operation.
ROOF ANTENNA CABLE
DISMOUNTIN G
Dismount the upper part dashboard (see chapter 57).
Cut the attachment clip (1) of the roof antenna cable on the driving post cross member (mark
the clip mounting position).
Dismount the covering of the right front upper pillar and detach from clips the roof antenna
cable from covering.
Dismount the sun visors (see chapter 71).
Unstuck the two Aplix pills (2) from the roof.
Carefully remove the antenna cable (pull the end that was connected to the antenna holder).
Mark the mounting position of the antenna cable.
Roof antenna
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