bulb DACIA SUPERNOVA 2004 Repair Manual

E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 42
DIAG
NOSING-INTERPRETING THE DEFECTS
WATER TEMPERATURE ALERT CIRCUIT
1. Open circuit or short-circuit to mass of the way to pin 9 of the calculator
2. Short-circuit at 12 V along the way to pin 9 of the calculator.
DEFECT
PRESENTOR
MEMORIZED
Condition of breakdown detection by the calculator:
- start the engine and keep it at over 1500 rot/min for at least 10 sec-
onds.
Conditions of performing the diagnosing:
-the defect is present
-the defect has been memorized but is recorded in the “present” state.
SUGGESTIONS
26.
Check the connection an d th e co nd i ti o n of the connectors al on g th e ci rcuit:
pin 9 of calcul at or -> water tem pe ra tu re ale rt li ght in di ca to r (o n board).
Change connectors if necessary.
Check the co ndition of water te mp e rature al er t light indicator on board. On se t ting the
con tac t, it mus t fla sh for 3 se co nds , the n it turn s off .
Remedy if necessary.
Check if the electric bulb of th e water te m perature alert li gh t indicato r has 12 V, after
settin g the conta ct.
Remedy if necessary.
Connect the 90 - way terminal-tester instead of the calculator and check the insulation
and the con ti nui ty alo ng the circui t:
pin 9 of ca lc ul at or -> wa te r te mp er at ure al ert li gh t in di cat or (on bo ar d). .
Remedy if necessary.
Er ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
AFTER REPAIR
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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HEATING
61
61 - 1
DISMOUNTING
Disconnect the battery.
Dismount
the documents compartment.
Di smount the attachment c lip of the mixing flow flap control cable, (8) (from the c limate
control unit). Remove the right aeration grill (from the right side of the central console).
Dismount the attachment clip of the distribution flow flap control cable, (7)(from the climate
control unit). Dismount the attachment metal screws (5 ) of the climate control assembly (6 ) on the central
console of the dashboard. Remove the climate control assembly from its seat.
Disconnect the connection box of the climate control switch.
Disconnect the connection box of the instrument panel lighting.
Dismo unt the attachment clip of the recycling flow flap control cable (9) and remove it from its seat.
Remove: the mixing flow flap control cable (8 ) from the heating control button (2 ) and the
distribution flow flap control cable (7) from the distribution control button (3), by releasing the
clips attachment screws.
Remove the climate control switch (4) out of its seat by detaching from clips.
Dismount the four lighting bulbs.
REMOUNTING
Pe rform in the reverse order the dismounting operations, taking into account the following
recommendations: - the flow flaps c ontrol cables are first fixed to the board with the jacket, in axial contact
with the limiting support and then pass the panel button and the similar flow flap on the
corresponding position, then clamp the cable to the unit support; - check if the levers from the climate unit and from the distribution box, have the adequate
strokes t o ensure the close-opening of the flow flaps; - if yes, mount the assembly (6 ) on the central console, the documents compartment and
the aeration grill ;
- if not, set the sleeve l ength of each control cable to the mounting bracket of the climate
unit and the distribution box.
- the maximum moment for the full flow flaps opening is 1,9 Nm.
CLI
MATE CONTROL ASSEMBLY
9
8
7
6
1
2
3
4
5
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80
BATTERY - FRONT HEADLIGHTS
80 - 4
HEADLAMP ASSEMBLY
DISMOUNTING
Disconnect the battery.
Dismount the headlamp adjustment correction control from the headlamp adjustment device,
by detaching from clips.
Disconnect the connector (1).
Disconnect the supply wires for the parking bulb and turning light bulb.
Dismount the attachment nuts (5) of the headlamp-turning lamp assembly .
Push ahead the headlamp assembly.
REMOUNTING
Place the headlamp assembly in its place and tighten the attachment nuts (5).
Mount the headlamp correction cable.
Reconnect the connector (1) and the supply wires to the parking and turning bulbs.
Reconnect the battery.
NOTE :
After headlamps dismounting, their adjustment must be performed.
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80
BATTERY - FRONT HEADLIGHTS
BULBS REPLACEMENT80 - 6
HEADLAMP BULB REPLACEMENT
DISMOUNTING
Disconnect the connector (1).
Disconnect the supply wires of the parking bulb and remove the parking bulb.
Remove the rubber protector (2).
Release t he attachment clamps (3) and remove the low-main beam bulb.
REMOUNTING
Perform the dismounting operations in the reverse order.
NOTE:
In case the headlamp is equipped with a halogen bulb, do not touch its glass balloon
directly by hand.
FRONT TURNING BULB REPLACEMENT
DISMOUNTING
Disconnect the bulb supply wires
Rotate the holder (4) and remove it.
Remove the burnt bulb from the holder.
REMOUNTING
Pe rform the dismounting operations in the reverse orde r, with the checking of the correct
holder (4) positioning to avoid dust and humidity penetration in the headlamp assembly .
The turning lamps are using orange color bulb; when replacing the bulb, use the same bulb type.
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81
REAR AND INTERIOR LIGHTING
81 - 1
BULBS REPLACEMENT
BULB REPLACEMENT OF THE REAR TURNING, PARKING AND BRAKE STOP LIGHT
Disconnect the battery.
Push towards interior the two attachment clips (1 ), then extract the plastic cap (2).
Disconnect the connector (6).
Push upwards the attachment clips (3) of the printed circuit plate (4), swing it and pull out the
plate from the attachment shoulders (5).
For remounting perform the dismounting operations in the reverse order.
FOG LAMP BULB REPLACEMENT
Di smount the attachment scre ws (1) of the
fog lamp glass and remove the glass;
Remove the burnt bulb and replace it.
REPLACEMENT OF THE LICENSE PLATE LAMP BULB
Dismount the lamp attachment screws.
Replace the burnt bulb.
For remounting, perform the dismounting operations in the reverse order.
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REAR AND INTERIOR LIGHTING
81
81 - 2
BULBS
Hugh/low beam lights Two phases bulb R2-12V-40/45 W
He adl a mp swith flange holder P45t41
Parking lights Bulb 12V-4W with holder BA 9s
Front turning lamp Bulb 12V-21W (colored) with holder BAU 15s
Fog lamps Halogen bulb H3, 12V-55W with holder Pk22s
Rear Parking, stop lights Bulb 12V-21/5W with holder BAY 15d
lamps Turning and reverse driving Bulb 12V-21W with holder BA15s
Rear fog lamps Bulb 12V-21W with holder BA 15s
Lamps: side signaling, trunk lighting Bulb 12V-5W with holder W2,1x9,5
License plate, ceiling, document compartment Bulb SOFIT 10 x 35 type AS02; 12 V-5W
lamps with holder Sv 8,5
Lamp STOP-S3 on the ceiling Bulb 12V-21W type C21W with holder Sv 8,5
Instrument panel Bulb 12V-1,2W holderW 2 x 4,6d BULBS
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82A
HORN - ENGINE IMMOBILISER
82A - 38
No
AFTER REPAIRING Perform a conformity
checking.
Check the operation of the anti starting system.
A LP9. THE CEILING LAMP DOES NOT SWITCH ON AT THE BLO CKING /
UNLOCKING OF THE DOORS OR IT REMAINS PERMANENTLY TURNED ON.
RECOMMENDATION Check the absence of failures with the CLIP tester.
If there are memorised failures, fix them first.
Check if t he doors are locked?
Has the ceiling lamp turned on? The ceiling lamp was in the
position “p
ermanently
lighting”. Normal
operation.Yes Yes
Unlock the doors with the RF remote control.
The ceiling is in the position “dome lighting”
Has the ceiling lamp turned on?
Check the isolation of the wiring
related to the ground on the line pinA1.
decoder ceiling
After 15 seconds, the ceiling lamp will
turn off.
Normal operation.
Was the E.C.U. decoder confi gured “With
dome ceiling ”?Configure the E.C.U. decoder with
the CLIP tester.
Check the continuity on the line
E. C.U. decoder pin A1 ceiling
Is the line good?Repair .
Check the ceiling lamp bulb.
No
No
No
Yes
Yes Yes
No
DIAGNOSTIC
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83
INSTRUMENT PANEL
OIL PRESSURE WARNING LIGHT STILL ON
AFTER ENGINE STARTING
Check the oil pressure
The pressure is correct.
Replace the oil pressure switch. The pressure is not correct.
There is a failure in the oil circuit.
OIL PRESSURE WARNING LIGHT IS NOT ON
WHEN CONTACT SWITCH ON
Place the wire from the oil pressure switch to the ground.
Wa r ning light is not on.
Check if the bulb is not burnt.
Warning light is on. Replace the oil pressure
switch.
Burnt bulb. Replace it. Bulb is not burnt . Check the bulb
supply wiring and fix it.
FUEL LEVEL INDICATOR
SHOWING ALWAYS FULL
Disconnect the connection wire t o the probe.
The indicator comes back
to zero. Re place the probe. The indicator
does not come to zero.Is there
any ground short-circuit of the connection
wi re to the probe?
Yes. Fix the wiring layout. No. Replace the indicator.
83-7
DIAGNOSTIC
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