handbrake DACIA SUPERNOVA 2004 Repair Manual

21 MANUAL GEARBOXSecti ons.......................................................... 21-1
Identification ................................................. 21-2
Tightening moments...................................... 21-3
Ratios ............................................................ 21-4
Capacity, lubricants....................................... 21-5
Particul arities................................................. 21-6
Ingredie nts..................................................... 21-7
Parts of systema tic replacement.................... 21-8
S pecial tools.................................................. 21-9
Gearbox dismounting ................................... 21-10
29 DRIVE SHAFTS Front transversa l transmission........................ 29-1
Bell ows - Be aring assembly to
t he gearbox.................................................... 29-4
Bell ows to wheel........................................... 29-7
Be llows to gearbox....................................... 29-12
Bell ows to wheel........................................... 29-15
30 GENERAL General principle sc hedule
of the brake circuit........................................ 30-1
Tightening moments...................................... 30-2
Com position and dimensions
of the ma in braking system elements............ 30-6
Br aking system diagnostic............................ 30-7
Br ake connections and se werage.................. 30-12
Br ake fluid.................................................... 30-13
Br aking circuit purging................................. 30-14
The inf luence of the front axle angle s on
t he road behaivior (vehicle comportment)
and on tyres wear........................................... 30-16
Prelimi nary checking..................................... 30-17
C hecking of the front axles adjustment......... 30-19
31 FRONT BEARING ELEMENTS Characteristics... .......................................... 31-1
Sus pension arm... .......................................... 31-2
Elastic bushings of suspension arm............... 31-4
Sus pension ball joint..................................... 31-5
Br ake gaskets................................................ 31-6
Br ake caliper................................................. 31-7
Br ake disk..................................................... 31-9
St eering knuckle............................................ 31-10
St eering knuckle bearing. .............................. 31-12
Fr ont suspension............................................ 31-13
Shock absor ber, Sprint. ................................. 31-14
Sp ring assembly shock absorber................... 31-15
Anti-roll bar................................................... 31-17
33 REAR BEARING ELEMENTS Characteristics............................................... 33-1
Rear axle....................................................... 33-2 Re
ar suspension............................................ 33-4
Shock absorber............................................. 33-5
Spring ........................................................... 33-6
Br ake drum................................................... 33-7
Br ake cylinder.............................................. 33-8
Br ake shoes.................................................. 33-10
Be aring (25 x 52 x 37)................................ 33-12
35 WHEELS AND TYRES Characteristics.............................................. 35-1
Wheels balancing......................................... 35–4
36 STEERING ASSEMBLY Axial ball joint............................................. 36-1
Steering box................................................. 36-3
Pus her........................................................... 36-4
Noise absorber bearing................................. 36-5
Bell ows......................................................... 36-6
Deformable lower shaft................................ 36-7
Ste ering weel position adjustment................ 36-9
37 MECHANICAL ELEMENTS CONTROLS Brake pump.................................................. 37-1
Servobrake................................................... 37-6
Air filter – se rvobrake reta iner valve........... 37-9
Handbrake adjustment.................................. 37-10
Handbrake control lever............................... 37-11
Handbrake secondary cable.......................... 37-12
Br ake flexible hoses..................................... 37-14
Br ake pressure controller.............................. 37-16
clutch hydraulic control................................ 37-19
The gear control........................................... 37-23
Pe dals support.............................................. 37-25
Acceleration pedal....................................... 37-26
Acceleration contr ol cable........................... 37-27
Transmission2
Chasis3
SION
LL
NT
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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LOWER INTERNAL ACCESSORIES
57
57 - 10
HANDBRAKE CASE
DISMOUNTING
Dismount the attachment screws (1) of the handbrake case (2) on the central floor.
Remove the handbrake case off the cockpit.
REMOUNTING
Perform in the reverse order the dismounting operations.
1
2
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83
INSTRUMENT PANEL
83-4
CO
NNECTOR X
1. Low beam indicator
2. Anti starting indicator
3. Supply(+IC) anti starting indicator
4. Injection failure indicator
5. Oil pressure warning
6. Water temperature indicator
NOTE
In case of the interventions on the instrument panel, check the existence of the
rubbe r i solati ng ele ments on the windsc re en lower c ross bar, pl ac e d behi nd the
instrument panel. For the vehicles corresponding to the pollution norm EURO 2000, at the X c onnector,
position 4 is “ OBD anti-pollution failure indicator”. The i nstrument panel is provided with thre e connectors having the following pl ugs
correspondence:
CONNECTOR V
1. Instrum ent panel lighting
2. Ground
3. Rear window defrosting indicator
4. High beam indicator
5. RPM
6. Supply (+DC) after contact
7. Free
8. Ground
9. Right turning indicator
10. Left turning indicator CONNECTOR Z
1. Hazard indicator
2. Water temperature warning
3. Supply (+DC) after contact
4. Ground
5. ICP and handbrake warning
6. Brake pads wear warning
7. Fuel level indicator
8. Fuel level minimum warning
9. Battery charging indicator
CO
NNECTORS(after 01.06.2001)
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89A
ELECTRICAL DIAGRAMS
89A - 11
39HANDBRAKE INDICATOR AND BRAKING SYSTEM FAILURE S S S
40 FUEL LEVEL INDICATOR CIRCUIT S S S
41 OIL PRESSURE INDICATOR CIRCUIT S S S
42 DIAG NOSTIC SOCKET S S S
43 INSTRUMENT PANEL AE1 S
44 INSTRUMENT PANEL AE2, AE3 S S
45 WA TER TEMPERATURE INDICATOR CIRCUIT S S S
46 BRAKE PADS WEAR INDICATOR CIRCUIT S S S
47 VEHICLE SPEED S S S
48 SOUND W ARNING S S S
49 REAR WINDOW DEFROSTING S S S
50 WINDSCREEN WIPER-WASHING S S S
51 REAR FOG LAMP S S S
52 FOG HEADLIGHTS AE2, AE3 S S
53 MEETING LIGHTS S S S
54 REVERSE DRIVING LIGHTS S S S
55 PA R K I N G LIGHTS S S S
56 ROAD LIGHTS S S S
57 STOP LIGHTS AE1, AE2 S S
58 STOP LIGHTS AE2(aileron) O
59 STOP LIGH TS AE2(CA), AE3 O S
60 TURNING AND HAZARD LIGHTS AE1 S
61 TURNING AND HAZARD LIGHTS AE2, AE3 S S
Note : these electr ic diagrams are valid for vehicle manufactured until 01.06.2001; AE1
( Confort), AE2 (Rapsodie), AE3 (Clima) represent equipping levels of the vehicle.
FUNCTIONAL DIAGRAMS LIST
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89A
ELECTRICAL DIAGRAMS
89A - 12
(until 01.06.2001)
21
101
102
103
104
105
107
113
120
121
122
123
124
125
128
137
138
139
140
141
145
146
147
149
155
156
160
163
165
168
171
172
173
175
176
177
180
181
184
185
188
189
190Right signalling anti-return diode
Electric lighter
Ashtr a y
Alternator
Anti-theft system
Acoustic alarm
Battery
Windscreen wiper timer
Injection computer (UCE)
Fog lights switch
Fog headlights switch
Door closing switch
Climate blower switch
Hazard switch
Rear window defrosting switch
Turning signalling relay
Right rear door actuator
Left rear door actuator
Left front door actuator
Right front door actuator
Windscreen wiper-washer switch
Detona tion sensor
Atmospheric pressure sensor
RPM s
ensor
Reverse driving contact
Handbrake contact
St op contact
Starte r
Trunk lighting lamp
Documents compartment lighting lamp
AC compressor clutch
Right rear lamp
Left rear lamp
Left fog lamp
Right fog headlight
Left fog headlight
Left front door contact
Right front door contact
Right front parking lamp
Left front parking lamp
Cooling motor fan
Right rear loud speaker
Left rear loud speakerRight front brake pad
Left front brake pad
Windscreen washing pump
Va l ve potentiometer
Diagnostic socket
Right headlamp
Left headlamp
Fog lamps relay
Fog headlights control relay
Cooling motor fan control relay
Fuel pump control relay
Actuators relay
Injection water temperature sensor
Instrument panel
V ehicle speed transducer
Right front turning lamp
Left front turning lamp
Cockpit fuse and relays box
Radio
Cooling motor fan and AC
Right side signalling lamp
Left side signalling lamp
Injection air temperature sensor
Rear window defrosting timer
Climate control lighting
AC starting button
Motor fan resistance ( f or AC)
Left front ceiling lamp
Right front ceiling lamp
Canister purging valve
UCE anti-intrusion
Engine hood contact
Siren
Vo l u metric sensor
AC relay ( on board)
UCE decoder
Hatchback contact
AC compressor clutch control relay
Engine compartment fuse and relays box
Climate control blower
STOP-S3 l amp
St ep-by-step engine
Anti-starting bushing
216
217
221
222
225
226
227
230
231
234
236
238
244
247
250
255
256
260
261
262
267
268
272
294
298
319
321
328
329
371
427
438
442
454
474
503
560
584
597
600
639
649
654
CODE COMPONENT DENOMINATIONCODE COMPONENT DENOMINATION
ELECTRIC COMPONENTS INDEX
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89A
ELECTRICAL DIAGRAMS
89A - 16
Windscreen wiper timer
FLASH relay
Climate control lighting
AC starting button
AC relay ( on board)
Right front door actuator
Right rear door actuator
Right front door loud speaker
Right rear loudspeaker
Fuel level transmitt er and electric pump
Trunk lighting la mp
Left rear loud speaker
Left rear door actuator
Left fron t door actuator
Left fr ont door loud speaker
Right front door contact
Right volumetric sensor
Left vo lumetric sensor
Right front ceiling lamp
Hatchb ack contacts
Handbrake contact
Anti-starting bushing
Le ft front ceiling lamp
Anti-intrusion indicator LED
Left fron t door contact
UCE d ecoder
Siren
Vehicle speed transducer
Engine hood contact
Doors closing switch
UCE anti-intrusion
( until 01.06.2001)
Inje ctor 1
Inje ctor 2
Inje ctor 3
Inje ctor 4
Atmospheric pressure sensor
Detonation sensor
Starter
In jection air temperature sensor
Valve potentiometer
Step-by step engine
Alternator
Ignition c oil
Canister purging valve
AC pressure sensor(pressure controller)
Diagnostic socket
AC compressor clutch
Upstream oxygen sensor
Cooling blower and AC
Blower resistance for AC
Oil pressure contact
Injec tion computer
RPM sensor
Reverse driving contact
AC compressor clutch control relay (E)
Water temperature sensor
Blower lower speed control relay (B)
E ngine compartment fuse and relays box
Motor fan control relay ( C)
Fog headlamps control relay(A)
Fuel pump control relay (H)
Actuators relay(D)
Chock sensor
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32 33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
LOCATION OF ELECTRIC COUPLING ON THE VEHICLE
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89A
ELECTRICAL DIAGRAMS
89A - 24
Connect. Denomination Page
101 ELECTRIC LIGHTER 89-138
103 HA ALTERN ATOR 89-109
103 HB ALTERN ATOR EXCITATION 89-109
104 ANTI-THEFT MECHANISM 89-117
105 ACOUSTIC WAR NING 89-125
113 WINDSCREEN WIPER TIMER 89-113
120 UCE INJECTION( for vehicles without AC) 89-89
120 UCE INJECTION( for vehicles with AC) 89-91
121 FOG LAMPS SWITCH 89-132
122 FOG HEADLAMPS SWITCH 89-132
123 LOCKING DOORS SWITCH 89-134
124 BLOWER SWITCH 89-130
125 HAZARD SWITCH 89-134
128 REAR WINDOW DEFROSTING SWITCH 89-133
138 RIGHT REAR DOOR ACTUATOR 89-140
139 LEFT REAR DOOR ACTUATOR 89-140
140 LEFT FRONT DOOR ACTUATOR 89-139
141 RIGHT FRONT DOOR ACTUATOR 89-139
145 WINDSCREEN WIPER-WASHING SWITCH 89-113
146 DETONATION SENSOR 89-101
147 ATMOSPHERIC PRESSURE S ENSOR 89-102
149 RPM SENSOR 89-99
155 REVERSE DRIVING CONTACT 89-98
156 HANDBRAKE C ONTAC T 89-148
160 STOP CONTACT 89-123
163 GA STARTER 89-109
163 AB STARTER EXCITATION 89-110
166 RIGHT LICENSE PLATE LAMP 89-150
167 RIGHT LICENSE PLATE LAMP 89-150
168 DOCUMENTS COMPARTMENT LIGHTING LAMP 89-138
171 AC COMPRESSOR C LUTCH 89-107
172 RIGHT REAR LAMP 89-145
173 LEFT REAR LAMP 89-145
175 LEFT FOG LAMP 89-148
176 RIGHT FOG HEADLIGHT 89-123
177 LEFT FOG HEADLIGHT 89-124
180 LEFT FRONT DOOR CONTACT 89-148
181 RIGHT FRONT DOOR CONTACT 89-148
184 RIGHT FRONT PARKING LAMP 89-124
185 LEFT FRONT PARKING LAMP 89-124
188 COOLING FAN MOTOR ( for vehicles without AC) 89-108
189 RIGHT REAR LOUD SPEAKER 89-144
190 LEFT REAR LOUD SPEAKER 89-144
191 RIGHT FRONT DOOR LOUD SPEAKER 89-141
192 LEFT FRONT DOOR LOUD SPEAKER 89-141
193 INJECTOR 1 89-104
194 INJECTOR 2 89-105
195 INJECTOR 3 89-105
(until 01.06.2001)

WIRE FUNCTIONS INDEX IN CONNECTORS AND COUPLINGS
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89A
ELECTRICAL DIAGRAMS
89A - 74
DASHBOARD WIRINGB4101
65 43 21
3F H B C P 3 8 0 T M L
XASX X
BA
247
10 ,35 L + PARKING LIGHTS > FUSE OUTLET F05
20 ,35 M SHUNT > M ASS
20 ,5 M SHUNT > M ASS
30,35 80T A N TI-STARTING INDICATOR - CONTROL
40 ,5 BCP3
+ CEILING LAMPS PROTEC TED BATTERY > FUSE OUTLET F06
5
60 ,35 3FH INJECTION FAILURE INDICATOR – CONT ROL
PositionSectioning Destination
10
,35 RPD PROTECTE D RIGHT HIGH BEAM LIGHTS > INDICATO R
2
3
40 ,35 64D RIGHT TURNI NG LIGHTS CONTROL
50 ,35 M SHUNT > M ASS
60 ,5 AP15 + AFTER PROTECTED CONTACT > FUSE OUTLET F03
70 ,35 H1 ICP HANDBRAKE INDICATOR – CONTROL
80 ,35 H12 BRAKE PADS WEAR INDICATOR – CONTROL
9
PositionSectioning Destination
987654321
H1 2 H1 AP1 5M 64D RPD 247 BA
X X VI N X
X
N
N
CO NNECTORS AND CONNECTIONS WIRES FUNCTION
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89A
ELECTRICAL DIAGRAMS
89A - 86
HANDBRAKE CONTACT
10
.35 H1 ICP HANDBRAKE INDICATOR -
CONTROL
Destination
RIGHT FRONT DOOR CONTACT
10.3513ACEILIN G LAMP LIGHTING
CONTROL > DOORS CONT ACTS
Destination BA
X
13A
181
LEFT FRONT DOOR CONTACT
10.35 13ACEILING LAMP LI GH TING C ONTROL
> DOORS CONT ACTS
Destination BA
X
13A
180
LEFT FOG LIGHT
10 .5 9DP + PROTECTED REAR FOG LIGHTS
20,5 MMASS
Destination
BA
X
H1
156
NO
175 9DP
X
M
N
REAR WIRINGB41
01
CO NNECTORS AND CONNECTIONS WIRES FUNCTION
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