service DACIA SUPERNOVA 2004 Repair Manual

SPECIFICATIONS
01
VEHICLE IDENTIFICATION
a.. Manufactu rer identification code;
b. Code of the vehicle;
c. Gearbox ty pe code;
d. Engine type code and driving location ( according to VIN code structure);
e. Vehicl e code;
f. Trailer ma ximum authorized weight without braking system;
g. Homologation number for the importer country;
h. VIS sign-one character for year model code + 7 characters for the chassis manufacturing number;
i. Maximum technical admissible weight of the loaded car;
j. Maximum admissible weight with trailer with braking system;
k. Maximum technical admissible weight on front axle;
l. Maximum technical admissible weight on rear axle.
LABEL T YPE OVAL PLATE
The se lf- adhesive label type oval plate is stuck on the right lateral side surface of the
dashboard. This enables the identification of the vehicle type and of its equipment, being exclusively
used fo r after-sale activity.
01 - 3
1,1
2,1 2,2
4,1 4,2
The reading of the codes marked on the oval plate type label
Caption:
Line 1
1.1 Cod type auto APV (after-sale):
B41A(E U 9 6 ) B41B(EU00) B41D(1 5 .04)
Line 2
2.1 Le vel of equipping: E0, E1, E2, E3
2.2 Options eq uipping code:
Line 4
4. 1 Technical definition code, driving place.
S2 : Left hand drive
4.2 Options equipment code: A: Normal suspension K: Without pre-filter
C : Temperate climate M: Steering mechanical system
E: Warm climate R: Without variable shock absorber
F : Normal heating T: Without plate corrector
G : Air conditioning V: Without wheels anti blocking (ABS)
B = represents body type
A ,B,D = represents engine type E7J, 1397 cmc, front wheel
drive type, mechanical gearbox.
Attention
Do not unstuck or damage the label from the lateral side surface of the dashboard. This
label represents the only way of vehicle identification needed to the after sale services, for a
period of 8 (eigh t) years from the purchasing date.
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40
GENERAL
40 - 12
12
Fo r checking, straightening or repairing the DACIA vehicles bodies, the use of the
CELLETTE bench is recommended. The checking/straightening bench type CELETTE ( service code CAR 500 ) is composed of:
-C AR 501 (1 mobile bench with four wheels, four parts for vehicle anchori ng, one
traction arm of 10 t, type
“CAIMAN“).
-C AR 502 - set modular c ross bars
-C AR 503 - set of 22 towers MZ
-C AR 504 - set accessories for traction
-C AR 505 - set of specific supports for DACIA Bl, Bk
-C AR 506 - set of specific supports for DACIA 1304, 1307
-C AR 507 - set of specifi c supports for DACIA NOVA.
NOTE
The purchase of the checking / straightening bench - CELETTE type- is to be done
through Automobile Dacia S.A.
1. CAR 501
The mobile bench (1) is provided with four a nchoring parts (2) - (fig 1), which can be
used when a carriage body straightening operation is performed.
(pict.1)
CAR
RIAGE BODY CHECKING/ STRAIGHTENING
BENCH CELETTE TYPE
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82A
HORN - ENGINE IMMOBILISER
82A - 10
If further to t he diagnostic, it is necessary the replacement of t he E.C.U. injection, for its
dismountin g, proceed as follows:
- disconnect the battery (the contact being off);
- dismount the screw from the battery attachment clip;
-r emove the battery;
- disconnect the injection computer from the engine wiring;
- dismount the two attachment nuts of the injection computer.
For mounting, perform in the reverse order the dismounting operations.
The i njection c omputer is delivered not coded. It i s necessary the memorising of a n anti
starting code in the computer, after this has been mounted was mounted.
Proceed as follows:
1. Set the contact on, without starting the engine, for a few seconds.
2. Take off the contact; after 10 seconds, the anti starting function is activated, and the anti
starting indicator will blink rarely ( one blink per second).
3. Set the contact on. The anti starting indicator must turn off and the engine can be started.
In order to disconnect the injection computer (E.C.U. injection) act upon the blocking lever
(picture 9, position A) of the connector in the direction of the B arrow, then the connector will be
lifted in the direction of the C arrow. In case the vehicle is bl ocked on the road further to seri ous damages of t he a nti starting
system, the “ Procedure repairing code introduction” may be used, which allows the moving of
the vehicle to the nearest DACIA service center for complete repairing. In order to perform this
procedure it is necessary the CLIP tester and the specific repairing code of that vehicle. ELECTRIC CONTROL UNIT INJECTION REPLACEMENT
A
B
pict. 9
C
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82A
HORN - ENGINE IMMOBILISER
82A - 18
If the states
remain unchanged, check the following:
- electric connections of the decoding bushing
- the electric connections between the E.C.U. decoder and the decoding bushing
- the tension of the battery must have more than 8V when the starter is activated.
If all these are conformable, proceed to the replacement of the decoding bushing, and then
check again the a .m. states.
II. SOLVING MODE
When an electric ke y head (or both) is damaged, order (Info TECH LINE 0248/213766) a
new set of two electronic heads, subject to the vehicle type, as follows: TRF key head set – item no. 6001 543 684, 1 set, for DSN equipped with
anti intrusion (CLIMA or RAPSODIE)
TR-TRF key head set – item no. 6001 544 452, 1 set, for DSN without anti
intrusion (CLIMA or RAPSODIE)
TR key head set – item no. 6001 543 683, 1 set, for DSN EUROPA
Send to Tech Line (0248 213766), the chassis series no, the anti starting code of the damaged
key heads, the a nti starting code of the ne w key heads, and they will sent at their turn, to the
service center, the repairing code (taking into account that this code has a special regime). Additionally , there are necessary the new key heads, the E.C.U. decoder (obligatory TRF, if
the vehicle is equipped with central locking), the repairing code of the computer; proceed then to
the replacemen t of these items performing the following operation:
A) Replacement- c hecking electronic key heads :
Replace t he damaged key heads with the new ones (the metal insertions remain the same),
then by means of the CLIP tester, selecting COMPUTER TEST- ANTI STARTING- STATE
LIST, check following states with both keys:
If the states are in the following configuration, when setting the contact on, consecutively with
both keys:
ANTI STARTING……………………………………………..........ACTIVE
RECEIVED KEY CODE………………………………………….. ACTIVE
ACCEPTED KEY CODE…………………………………………PASSIVE DIAGNOSTIC
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