speedometer DAEWOO LACETTI 2004 Service Owner's Manual

FIVE–SPEED MANUAL TRANSAXLE 5B – 53
DAEWOO V–121 BL4
12. Remove both of the differential bearings using the
bearing puller J–22888–20–A with the puller legs
J–22888–35.
13. Remove the speedometer drive gear from the dif-
ferential gear housing.
Assembly Procedure
1. Install the speedometer drive gear onto the differen-
tial gear housing using the installer KM–525.
2. Install both of the differential bearings using the in-
staller KM–522.

FIVE–SPEED MANUAL TRANSAXLE 5B – 61
DAEWOO V–121 BL4
25. Install the bolts and the fifth–gear fork onto the
bearing plate.
Tighten
Tighten the fifth–gear fork bolts to 22 NSm (16 lb–ft).
26. Remove the bearing plate from the fixture KM–552.
27. Shift the transaxle into second gear.
28. Install the bearing plate, with the shafts attached,
into the case.
29. Install the bearing plate bolts.
Tighten
Tighten the bearing plate bolts to 22 NSm (16 lb–ft).
30. Install the speedometer–driven gear and the
speedometer–housing retaining bolt into the trans-
axle housing.
Tighten
Tighten the speedometer housing retaining bolt to 4
NSm (35 lb–in).

POWER STEERING GEAR 6C – 7
DAEWOO V–121 BL4
SPEED SENSITIVE POWER STEERING SYSTEM
OPERATING WITH FULL ASSIST AT ALL TIMES
StepActionValue(s)YesNo
1Perform an initial inspection of the power steering
system.
Is the system operational?–Go to Step 2Go to
Section 6A,
Power Steering
System
2Check the speedometer.
Is the speedometer inoperative?–Go to
Section5,
TransaxleGo to Step 3
3Check the diagnostic trouble codes at the engine
control module (ECM).
Is the ECM code 24 set?–Go to
Section1F,
Engine
ControlsGo to Step 4
41. Turn the ignition ON.
2. Disconnect the electronic variable orifice (EVO)
solenoid actuator electrical connector at the
power steering pump.
3. Probe terminal 1 of the EVO actuator connec-
tor with a voltmeter.
Does the voltmeter display the specified value?–Go to Step 6Go to Step 5
5Repair the open or short in the circuit between termi-
nal 1 of the EVO solenoid actuator electrical connec-
tor and terminal 2 on the speed sensitive power
steering (SSPS) control module connector.
Is the repair complete?–System OK–
61. Remove the EVO solenoid actuator from the
power steering pump.
2. Turn the actuator upside down to position the
pintle.
3. Stimulate the actuator by connecting it to the
battery.
Does the actuator click?–Go to Step 8Go to Step 7
7Replace the EVO solenoid actuator.
Is the repair complete?–System OK–
81. Turn the ignition OFF.
2. Remove the SSPS control module from the
control module bracket.
3. Disconnect the SSPS control module connec-
tor.
4. Connect a test light from terminal 8 on the
SSPS control module connector to the ground.
5. Turn the ignition ON.
Is the test light on?–Go to Step 14Go to Step 9
9Check the ignition fuse.
Is the ignition fuse open?–Go to Step 10Go to Step 11
10Replace the ignition fuse.
Is the repair complete?–System OK–
11Check for an open or short in the circuit between ter-
minal 8 of the control module connector and the I/P
fuse block.
Is the connection faulty?–Go to Step 12Go to Step 13

POWER STEERING GEAR 6C – 9
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
23Repair the open, short to ground, short to B+, or poor
terminal contact between terminal 14 of the SSPS
control module connector and terminal 2 of the
steering wheel rotation sensor connector.
Is the repair complete?–System OK–
241. Turn the ignition OFF.
2. Connect the SSPS control module.
3. Connect the steering wheel rotation sensor.
4. Turn the ignition ON.
5. Backprobe with a voltmeter from terminal 5 on
the control module connector to the ground.
6. Rotate the steering wheel quickly in both direc-
tions.
Does the voltage show an increase and decrease
from the specified value?
3 VGo to Step 25Go to Step 26
25Replace the SSPS control module.
Is the repair complete?–System OK–
26Replace the steering wheel rotation sensor.
Is the repair complete?–System OK–
SPEED SENSITIVE POWER STEERING SYSTEM
OPERATING WITH DECREASED ASSIST AT ALL TIMES
StepActionValue(s)YesNo
1Check the speedometer.
Is speedometer inoperative?–Go to
Section5,
TransaxleGo to Step 2
2Disconnect the EVO solenoid actuator at the power
steering pump.
Is the symptom still present?–Go to
Section 6A,
Power Steering
SystemGo to Step 3
3Replace the speed sensitive poser steering (SSPS)
control module.
Is repair complete?–System OK–
General Operation
The control module self–diagnoses SSPS system. If there
is any malfunction, the warning lamp comes ON and at the
same time a trouble code is set. The trouble code can be
retrieved or cleared only by SCANTOOL.
In normal condition, If the ignition is turned on, the warning
lamp comes on for the first 2 sec and out. During this 2 sec,
the control module is diagnosing SSPS system, so a driver
can feel a little heavy steering effort.
If the warning lamp stays on after the 2 sec or comes on
afterward, it means there is a malfunction and a related
trouble code is recorded.
The warning lamp once come on does not go off even if the
malfunction is cleared. It goes off after ignition is turned off
and on without a malfunction.However the trouble code still remains in the control mod-
ule.

SECTION : 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9E–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9E–2. . . . . . . . . . .
Instrument Cluster Indicator Lamps
Specifications 9E–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9E–3 . . . . .
Instrument Cluster Circuit (1 of 2) 9E–3. . . . . . . . . . . .
Instrument Cluster Circuit (2 of 2) 9E–4. . . . . . . . . . . .
Cigar Lighter And Extra Power Jack Circuit 9E–5. . . .
DIAGNOSIS9E–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Illumination 9E–9. . . . . . . . . . . . . . . .
Speedometer 9E–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Gauge 9E–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E–11. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–12. . . . . . . . .
Chime Module 9E–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chime Module 9E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9E–18 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9E–18. . . . . . . . . . . . . . . . . . . .
Center Molding 9E–18. . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel 9E–18. . . . . . . . . . . . . .
Garnish Molding 9E–19. . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cigar Lighter 9E–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 9E–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notchback Deposit Box 9E–21. . . . . . . . . . . . . . . . . . . .
Notchback Digital Clock 9E–21. . . . . . . . . . . . . . . . . . .
Hatchback Digital Clock 9E–22. . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E–23. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Dimmer/Headlamp
Leveling Switch 9E–23. . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–24. . . . . . . . .
Instrument Panel 9E–24. . . . . . . . . . . . . . . . . . . . . . . . .
Chime Module 9E–28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9E–30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Vents 9E–30. . . . . . . . . . . . . . . . . . . .
Glove Box 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E–30. . . . . . . . . . . . . . . . . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E–30. . . . . .
Fuel Gauge 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E–30. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–30. . . . . . . . .
Chime Module 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . .

9E – 10IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
SPEEDOMETER
Speedometer Inoperative, Other Gauges and Warning Lamps Are
OK
StepActionValue(s)YesNo
11. Connect a scan tool.
2. Check for engine control diagnostic trouble
codes (DTCs).
Is the vehicle speed sensor DTC set?–Go to
Section 1F, En-
gine ControlsGo to Step 2
21. Turn the ignition OFF.
2. Disconnect the engine control module (ECM)
connector.
3. Remove the instrument cluster.
4. Check continuity between ECM terminal K6
(B23 ; HV–240, 51 ; SIRIUS D4) and the in-
strument cluster connector terminal B5.
Does the ohmmeter indicate the specified value?0 WGo to Step 4Go to Step 3
3Repair the open circuit between the instrument clus-
ter connector terminal B5 and the ECM.
Is the repair complete?–System OK–
4Replace the speedometer.
Is the repair complete?–System OK–
FUEL GAUGE
Fuel Gauge Inoperative, Other Gauges and Warning Lamps are OK
StepActionValue(s)YesNo
11. Connect a scan tool.
2. Check for engine control diagnostic trouble
codes (DTCs).
Is the vehicle speed sensor DTC set?–Go to
Section 1F, En-
gine ControlsGo to Step 2
21. Turn the ignition OFF.
2. Disconnect engine control module (ECM) con-
nector.
3. Remove the instrument cluster.
4. Check continuity between ECM terminal K30
(B31 ; HV–240, 40 ; SIRIUS D4) and the in-
strument cluster terminal B3.
Does the ohmmeter indicate the specified value?0 WGo to Step 4Go to Step 3
3Repair the open circuit between the instrument clus-
ter connector terminal B3 and the ECM terminal K30
(B31; HV–240, 40 ; SIRIUS D4).
Is the repair complete?–System OK–
4Replace the fuel gauge.
Is the repair complete?–System OK–

9E – 30IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the floor
console. To use the lighter, push it in completely. When the
lighter is hot, it will release itself from contact with the heat-
ing element. The lighter and the heating element can be
damaged if the lighter is not allowed to release itself fully
from the heating element.
ASHTRAY
The ashtray is located below the audio system. To access
the ashtray, pull it out from the center console. The ashtray
lamp will go on when the parking lamps or the headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel can
be adjusted up and down and from side to side. The side
vents can also be aimed toward the side windows in order
to defog them.
GLOVE BOX
The glove box can be opened by pulling up on the latch
handle. The glove box must be removed in order to gain
access to the passenger’s side airbag module.
DIGTAL CLOCK
The digital clock is located in the instrument panel, above
the audio system. The clock is capable of a 12–hour or a
24–hour display.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering col-
umn and in the instrument cluster trim panel. The instru-
ment cluster contains the instruments that provide the
driver with vehicle performance information. The instru-
ment cluster contains a speedometer, an odometer, a trip
odometer, a temperature gauge, a fuel gauge, and several
indicator lamps. For replacement of the indicator lamp
bulbs contained in the instrument cluster, refer to ”Instru-
ment Cluster Indicator Lamps Specifications” and”Instru-
ment Cluster Indicator Lamps” in this section.
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
The speedometer measures the speed of the vehicle in
km/h (mph in some countries). It consists of an instrument
cluster gauge connected to the vehicle speed sensor
(VSS) on the transaxle output shaft.The odometer measures in kilometers (miles in some
countries) the total distance the vehicle has traveled since
it was manufactured. It consists of an instrument cluster
gauge connected to the VSS on the transaxle output shaft.
The trip odometer measures the distance the vehicle has
traveled since the odometer was last reset. It consists of
an instrument cluster gauge connected to the VSS on the
transaxle output shaft. The trip odometer can be reset to
zero at any time so that the driver can record the distance
traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank.
The fuel gauge indicates the quantity of fuel in the tank
only when the ignition switch is turned to ON or ACC.
When the ignition is turned to LOCK or START, the pointer
may come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument cluster
gauge connected to a temperature sensor that is in con-
tact with the circulating engine coolant.
The temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the
gauge. The engine is overheating if the pointer moves into
the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER INDICATOR
LAMPS
The instrument cluster contains indicator lamps that indi-
cate the functioning of certain systems or the existence of
potential problems with the operation of the vehicle. The
indicator lamps are replaceable. For replacement of the in-
dicator lamps contained in the instrument cluster, refer to
”Instrument Cluster Indicator Lamps Specifications”
and”Instrument Cluster Indicator Lamps” in this section.
CHIME MODULE
The chime module is located above the instrument panel
fuse block and will sound in order to bring attention to one
or more of the following conditions:
S The lamps are on, the door is ajar, and the ignition
switch is not in ACC, ON, or START.
S The seat belt is unbuckled when the ignition switch
is in ON or START.
S The door is open when the ignition switch is in ON
or START.
S The key is left in the ignition switch when the igni-
tion is in LOCK and the door is open.