bulb DAEWOO LACETTI 2004 Service Repair Manual

1E – 10IENGINE ELECTRICAL
DAEWOO V–121 BL4
GENRATOR OUTPUT TEST
1. Perform the generator system test. Refer to ”Gen-
erator System Check”in this section.
2. Replace the generator if it fails that test. Refer to
”Generator” in the On–Vehicle Service portion of
this section. If it passes the test, perform the on–
vehicle output check which follows.
Important : Always check the generator for output before
assuming that a grounded ”L” terminal circuit has dam-
aged the regulator.
3. Attach a digital multimeter, an ammeter, and a car-
bon pile load to the vehicle.
Important : Be sure the vehicle battery is fully charged,
and the carbon pile load is turned off.
4. With the ignition switch in the OFF position, check
and record the battery voltage.
5. Remove the harness connector from the generator.
6. Turn the ignition to RUN with the engine not run-
ning. Use a digital multimeter to check for voltage in
the harness connector ”L” terminal.
7. The reading should be near the specified battery
voltage of 12 volts. If the voltage is too low, check
the indicator
L" terminal circuits for open and
grounded circuits causing voltage loss. Correct any
open wires, terminal connections, etc., as neces-
sary. Refer to”Charging System” in this section.
8. Attach the generator harness connector.
9. Run the engine at a moderate idle, and measure
the voltage across the battery terminals. The read-
ing should be above that recorded in step 14, but
less than 16 volts. If the reading is over 16 volts or
below the previous reading, replace the generator.
Refer to”Generator” in the On–Vehicle Service sec-
tion.
10. Run the engine at a moderate idle, and measure
the generator amperage output.
11. Turn on the carbon pile, and adjust it to obtain the
maximum amps while maintaining the battery volt-
age above 13 volts.
12. If the reading is within 15 amps of the generator’s
rating noted on the generator, the generator is
good. If not, replace the generator. Refer to”Gener-
ator” in the On–Vehicle Service section.
13. With the generator operating at the maximum out-
put, measure the voltage between the generator
housing and the battery negative terminal. The volt-
age drop should be 0.5 volt or less. If the voltage
drop is more than 0.5 volt, check the ground path
from the generator housing to the negative battery
cable.
14. Check, clean, tighten, and recheck all of the ground
connections.
GENERATOR SYSTEM CHECK
When operating normally, the generator indicator lamp will
come on when the ignition is in RUN position and go out
when the engine starts. If the lamp operates abnormally
or if an undercharged or overcharged battery condition oc-
curs, the following procedure may be used to diagnose the
charging system. Remember that an undercharged bat-
tery is often caused by accessories being left on overnight
or by a defective switch that allows a lamp, such as a trunk
or a glove box lamp, to stay on.
Diagnose the generator with the following procedure:
1. Visually check the belt and the wiring.
2. With the ignition in the ON position and the engine
stopped, the charge indicator lamp should be on. If
not, detach the harness at the generator and
ground the ”L” terminal in the harness with a 5–am-
pere jumper lead.
S If the lamp lights, replace the generator. Refer to
”Generator” in the On–Vehicle Service section.
S If the lamp does not light, locate the open circuit
between the ignition switch and the harness
connector. The indicator lamp bulb may be
burned out.
3. With the ignition switch in the ON position and the
engine running at moderate speed, the charge indi-
cator lamp should be off. If not, detach the wiring
harness at the generator.
S If the lamp goes off, replace the generator. Re-
fer to ”Generator” in the On–Vehicle Service
section.
S If the lamp stays on, check for a short to ground
in the harness between the connector and the
indicator lamp.
Important : Always check the generator for output before
assuming that a grounded ”L” terminal circuit has dam-
aged the regulator. Refer to”Generator” in the Unit Repair
section.

ENGINE CONTROLS 1F – 55
DAEWOO V–121 BL4
No Malfunction Indicator Lamp (1.4L/1.6L DOHC)
StepActionValue(s)YesNo
1Attempt to start the engine.
Does the engine start?–Go to Step 2Go to
”Engine Cranks
But Will Not
Run”
21. Turn the ignition switch to LOCK.
2. Disconnect the Engine Control Module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Connect a test light between the ECM connec-
tor terminal 39 and ground.
Is the test light illuminate?–Go to Step 3Go to Step 6
3Check terminals for damage or poor connection.
Does any problem found?–Go to Step 5Go to Step 4
4Replace the ECM.
Is the replacement complete?–Go to
”On–Board
Diagnostic Sys-
tem Check”–
5Repair any damaged terminals or poor connection.
Is the repair complete?–Go to
”On–Board
Diagnostic Sys-
tem Check”–
6Check the fuse F4.
Is the fuse open?Go to Step 7Go to Step 8
71. Check for a short to ground in the circuit and
repair as needed.
2. Replace the fuse F4.
Is the repair or replacement complete?–Go to
”On–Board
Diagnostic Sys-
tem Check”–
81. Check for an open circuit between fuse F4 and
the ECM connector terminal 39 and repair as
needed.
2. Check the MIL bulb and replace if open.
Is the repair or replacement complete?–Go to
”On–Board
Diagnostic Sys-
tem Check”–

ENGINE CONTROLS 1F – 57
DAEWOO V–121 BL4
No Malfunction Indicator Lamp (1.8L DOHC)
StepActionValue(s)YesNo
1Attempt to start the engine.
Does the engine start?–Go to Step 2Go to
”Engine Cranks
But Will Not
Run”
21. Turn the ignition switch to LOCK.
2. Disconnect the Engine Control Module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Connect a test light between the ECM connec-
tor terminal K64 and ground.
Is the test light illuminate?–Go to Step 3Go to Step 6
3Check terminals for damage or poor connection.
Does any problem found?–Go to Step 5Go to Step 4
4Replace the ECM.
Is the replacement complete?–Go to
”On Board
Diagnostic Sys-
tem Check”–
5Repair any damaged terminals or poor connection.
Is the repair complete?–Go to
”On Board
Diagnostic Sys-
tem Check”–
6Check the fuse F4.
Is the fuse open?Go to Step 7Go to Step 8
71. Check for a short to ground in the circuit and
repair as needed.
2. Replace the fuse F4.
Is the repair or replacement complete?–Go to
”On Board
Diagnostic Sys-
tem Check”
81. Check for an open circuit between fuse F4 and
the ECM connector terminal K64 and repair as
needed.
2. Check the MIL bulb and replace if open.
Is the repair or replacement complete?–Go to
”On Board
Diagnostic Sys-
tem Check”–

4A – 6IHYDRAULIC BRAKES
DAEWOO V–121 BL4
STOP LAMP WARNING CIRCUIT DIAGNOSIS
J3B14A03
10A30
F4
32
A19
A13 A14 A1 A2B15 C201
31C201IP/Fuse
Block C201
C202
C110C108 S301 WHT
BRN
BRN
Parking
Brake
SwitchBrake
Fluid
Switch
BLKBRN LT GRN
DK
GRN
DK
GRN LT GRN/
BLK
LT GRN/
BLKPPL/
WHT
PPL/
WHT
PPL/
WHTPPL/
WHT PPL/
WHT
PPL/
WHT ABS
Warning
Lamp TCS
Active
Warning
Lamp Parking
Brake
Warning
Lamp Charging
Warning
Hot in Run and Start
PNK
Cluster PNK
EBCM”L” Ter.
Generator 1 12
2
20 2222 16 41 13
3
4
11 1 215
8
21
G303
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. When the ignition is turned ON, the brake warning
lamp should initially illuminate and then dim for ABS
equipped vehicles. This is done as a bulb check.
On vehicles that are not equipped with ABS, the
brake warning lamp should only illuminate when
either the brake fluid reservoir is low or the parking
brake is applied.
7. The brake fluid level switch is a normally open
switch. If the brake warning lamp is off after discon-
necting the switch, the brake fluid level switch is
stuck closed.9. If the brake warning lamp is still on after discon-
necting the parking brake switch, there is a short to
ground in the wire to the parking brake switch.
12. If the other checks have been properly performed
and the brake warning lamp is off after disconnect-
ing the electronic brake control module (EBCM) J1
connector, the EBCM is faulty.
19. If the brake warning lamp does not operate while
performing any of the functions, the fault should be
in the ignition feed to the circuit.
24. This step determines if the problem is in the ignition
feed to the circuit or in the instrument cluster.
30. The brake warning lamp should illuminate when
jumpering the parking brake connector to ground.
32. If the brake warning lamp is on after jumpering the
brake fluid level switch terminals, the switch is
faulty.

4A – 8IHYDRAULIC BRAKES
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
16Check for a short to ground in the wiring between the
instrument cluster terminal A19(B15) and the EBCM
connector terminal 21.
Is the problem found?–Go to Step 17Go to Step 18
17Repair the wiring as needed.
Is the repair complete?–System OK–
18Check the brake lamp after doing each of the follow-
ing functions:
S Apply the parking brake.
S Remove the cap from the brake fluid reservoir.
S On vehicles equipped with ABS, command the
lamp on using a scan tool.
Does the brake warning lamp operate for all of these
conditions?–System OKGo to Step 19
19When the operations listed in step 18 were per-
formed, the brake warning lamp did not function.
Did the brake warning lamp fail to light for all of the
operations listed in step 18?–Go to Step 20Go to Step 27
201. Turn the ignition OFF.
2. Inspect the kick panel fuse F4.
Is the fuse OK?–Go to Step 22Go to Step 21
21Replace the fuse.
Is the repair complete?–System OK–
22Inspect the brake warning lamp bulb.
Is the bulb OK?–Go to Step 24Go to Step 23
23Replace the bulb.
Is the repair complete?–System OK–
241. Disconnect the instrument cluster connector.
2. Turn the ignition ON.
3. Measure the voltage at the instrument cluster
connector terminal A19(B15).
Does the voltage measure within the value speci-
fied?11–14 vGo to Step 25Go to Step 26
251. Turn the ignition OFF.
2. Repair the open in the instrument cluster.
Is the repair complete?–System OK–
261. Turn the ignition OFF.
2. Repair the open in the wiring between the in-
strument cluster connector terminal A19(B15)
and the ignition switch.
Is the repair complete?–System OK–
27Apply the parking brake again.
Does the parking brake warning lamp operate with
the parking brake applied?–Go to Step 28Go to Step 30
28Remove the brake fluid reservoir cap.
Does the parking brake warning lamp operate with
the cap from the brake fluid reservoir removed?–Go to Step 29Go to Step 32
29Check for an open between the instrument cluster
connector terminal A1 and the EBCM connector ter-
minal 21.
Is the problem found?–Go to Step 17Go to Step 13

4F – 10IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
3With the ignition still ON, observe the oil pressure
lamp.
Is the oil pressure lamp illuminated?–Go to Step 4Go to Step 19
41. Turn the ignition switch to LOCK.
2. Disconnect connector from the electronic brake
control module (EBCM).
3. Turn the ignition switch to ON.
Does the ABS indicator illuminate?–Go to Step 5Go to Step 8
5S Turn the ignition switch to LOCK.
S Examine terminals 19 and 20 at the EBCM
connector on both the ABS wiring harness and
on the EBCM.
Is there a poor connection at any of these terminals?–Go to Step 6Go to Step 7
6Repair the faulty terminals or replace the ABS unit
as required.
Is the repair complete?–System OK–
7Replace the ABS unit.
Is the repair complete?–System OK–
8S Turn the ignition switch to LOCK.
S Disconnect the wire from the negative battery
terminal.
S Measure the resistance between the negative
battery wire, which is attached to ground, and
the shorting bar in the EBCM connector.
Does the resistance match the specified value?0 WGo to Step 10Go to Step 9
9Repair the open or high resistance in the circuit from
EBCM connector, terminal 19 to ground G106.
Is the repair complete?–System OK–
101. Remove the I/P cluster.
2. Remove and check the ABS indicator bulb.
Is the bulb burned out?–Go to Step 11Go to Step 12
111. Replace the ABS indicator bulb.
2. Install the I/P cluster.
Is the repair complete?–System OK–
12Check the continuity at the I/P cluster connector ter-
minal A13.
Does the ohmmeter show the specified value?0 WGo to Step 14Go to Step 13
13Repair the contact at the I/P cluster connector termi-
nal A13.
Is the repair complete?–System OK–
14Check the wiring harnesses and the connectors in
circuit LT GRN/BLK from the I/P cluster terminal A13
to terminal 20 of the EBCM connector.
Does the ohmmeter show the specified value?Go to Step 15Go to Step 16
15Repair the open or high resistance found.
Is the repair complete?–System OK–
16Check for continuity between terminal 19 of the ABS
connector and ground G106.
Does the ground connection match the specified val-
ue?0 WGo to Step 17Go to Step 18

ANTILOCK BRAKE SYSTEM 4F – 19
DAEWOO V–121 BL4
EBD System Indicator Lamp Inoperative
StepActionValue(s)YesNo
1Install the scan tool and check for any DTCs.
Is any DTC set?–Go to the chart
for the DTCGo to Step 2
21. Turn the ignition switch to LOCK.
2. Disconnect the scan tool.
3. Release the parking brake fully.
4. Push the brake pedal.
5. Turn the ignition switch to ON.
6. Observe the EBD indicator lamp.
Does the lamp illuminate for about 4 seconds, then
turn off?–Go to ”Intermit-
tents and Poor
Connections”Go to Step 3
3With the ignition still ON, observe the oil pressure
lamp.
Is the oil pressure lamp illuminated?–Go to Step 4Go to Step 19
41. Turn the ignition switch to LOCK.
2. Disconnect connector from the EBCM.
3. Connect a jumper from terminal 21 to the
grounding bar in the connector.
4. Turn the ignition switch to ON.
Does the EBD indicator illuminate?–Go to Step 5Go to Step 8
5S Turn the ignition switch to LOCK.
S Examine terminals 19 and 21 at the EBCM
connector on both the ABS wiring harness and
on the EBCM.
Is there a poor connection at any of these terminals?–Go to Step 6Go to Step 7
6Repair the faulty terminals or replace the ABS unit
as required.
Is the repair complete?–System OK–
7Replace the ABS unit.
Is the repair complete?–System OK–
8S Turn the ignition switch to LOCK.
S Disconnect the wire from the negative battery
terminal.
S Measure the resistance between the negative
battery wire, which is attached to ground, and
the shorting bar in the EBCM connector.
Does the resistance match the specified value?0 WGo to Step 10Go to Step 9
9Repair the open or high resistance in the circuit from
EBCM connector, terminal 19 to ground G106.
Is the repair complete?–System OK–
101. Remove the I/P cluster.
2. Remove and check the EBD indicator bulb.
Is the bulb burned out?–Go to Step 11Go to Step 12
111. Replace the EBD indicator bulb.
2. Install the I/P cluster.
Is the repair complete?–System OK–
12Check the continuity at the I/P cluster connector ter-
minal A1.
Does the ohmmeter show the specified value?0 WGo to Step 14Go to Step 13

HEATING AND VENTILATION SYSTEM 7A – 21
DAEWOO V–121 BL4
5. Gently insert the center molding into position on the
instrument panel.
6. Connect the negative battery cable.
7. Confirm the proper operation of the controller by
moving it through all of the controller’s possible
functioning positions.
CONTROL ASSEMBLY KNOB
LIGHTING
(Left–Hand Drive Shown, Right–Hand Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the center molding. Refer to ”Control As-
sembly” in this section.
3. Turn the bulb holder to the left and pull out the bulb.
Installation Procedure
1. Install the bulb into the holder and turn the bulb to
the right.
2. Install the control assembly. Refer to ”Control As-
sembly” in this section.
3. Connect the negative battery cable.
4. Check the knob light for proper operation.
HEATER/AIR DISTRIBUTOR CASE
ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel and tie–bar. Refer to
Section 9E, Instrumentation/Driver Information.
3. Drain the cooling system. Refer to Section 1D, En-
gine Cooling.
4. Compress the heater hose clamps at the firewall
and slide the clamps toward the engine.
5. Remove the two heater hoses from the core pipes
at the firewall.

SEAT BELTS 8A – 3
DAEWOO V–121 BL4
DIAGNOSIS
DRIVER SEAT BELT WARNING
Seat Belt Warning Lamp Does Not Turn On at Any Time
StepActionValue(s)YesNo
1Check the seat belt warning fuse F4.
Is fuse F4 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
31. Turn the ignition ON.
2. Check the voltage at fuse F4.
Is the voltage equal to the specified value?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit for fuse F4.
Is the repair complete?–System OK–
51. Disconnect the seat belt switch connector (lo-
cated under the driver’s seat).
2. Connect a jumper between the terminals on the
harness side of the seat belt switch connector.
3. Turn the ignition ON.
Does the seat belt warning lamp turn on?–Go to Step 6Go to Step 7
6Replace the seat belt switch.
Is the repair complete?–System OK–
71. Remove the instrument cluster.
2. Check the seat belt warning lamp bulb.
Is the bulb OK?–Go to Step 9Go to Step 8
8Replace the warning lamp bulb.
Is the repair complete?–System OK–
9Repair the open circuit between instrument cluster
terminal A11 and ground.
Is the repair complete?–System OK–

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 49
DAEWOO V–121 BL4
DTC 25
Airbag Warning Lamp Failure
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
11. Confirm the ignition switch ”OFF”.
2. Wait for a minute the SDM charger to be dis-
charged.
3. Visually check any damage for the airbag wir-
ing. Is the airbag wiring damaged?–Replace the
airbag wiring.Go to Step 2
21. Check the resistance between the SDM and
the high, low terminal of driver side airbag
module and ground. Is the resistance 10KΩ–Go to Step 4Go to Step 3
3Repair the power supply and the wiring to the fuse
F4.–––
41. Confirm the ignition switch ”OFF”.
2. Remove the instrument cluster (or clock for
with tachometer).
3. Check the bulb of airbag warning lamp. Is the
bulb OK?–Go to Step 6Go to Step 5
5Replace the bulb of airbag warning lamp.–––
61. Confirm the ignition switch ”ON”.
2. Check the voltage from the terminal B15 from
the wiring connector of cluster.(or the terminal
A19 from the wiring connector of cluster). Is
the voltage in the range of 11~14V?
11~14VGo to Step 8Go to Step 7
7Repair the wire between the fuse F4 and the terminal
B15 from the wiring connector of cluster.(or the ter-
minal A19 from the wiring connector of cluster).–––
81. Check the connection between the terminal
B15 and B7 from the cluster(or the terminal
A19 and B7 from the cluster). Is the connection
OK?–Go to Step 10Go to Step 9
91. Replace the instrument cluster.–––
101. Confirm the ignition switch ”OFF”.
2. Remove the connector of passenger airbag
module and the connector of clock spring.
3. Remove the connector of SDM.
4. Confirm the ignition switch ”OFF”.
5. Check the voltage from the terminal 7 of SDM.
Is the voltage in the range of 11~14V?–Replace the
SDM.Go to Step 11
11Repair the wiring between the terminal 7 of SDM and
the instrument cluster.–––