windshield wipers DAEWOO LACETTI 2004 Service Repair Manual

6E – 20ISTEERING WHEEL AND COLUMN
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
STEERING WHEEL AND COLUMN
CAUTION : To ensure the energy–absorbing action of
the steering column, it is important to use only the
specified screws, bolts, and nuts, tightened to the
specified torque.
In addition to the steering function, the steering column
provides safety and security.
The energy–absorbing column is designed to compress in
a front–end collision to lessen the chance of driver injury.
The ignition switch and the lock are mounted on the col-
umn, allowing the ignition and steering operations to be
locked to inhibit theft of the car.
The column levers trigger the turn signals, the headlight
beams, and the windshield washer and wipers.The tilt steering column uses telescopic function to allow
the steering wheel to tilt up and down in and out. This en-
ables the driver to adjust the steering wheel to a comfort-
able position.
Notice : Apply a thin coat of lithium grease to all friction
points when reassembling.
The column may be disassembled and reassembled easi-
ly.IGNITION KEY REMINDER
The ignition key reminder alerts the driver that the key is
still in the ignition when the driver attempts to exit the ve-
hicle.
An internal switch in the ignition lock cylinder supplies bat-
tery voltage to the reminder chime module when all of the
following conditions are true:
S The key is in the ignition switch.
S The ignition is OFF.
S The driver’s door is open.
For information on removal and installation of the reminder
chime module, refer to Section 9E, Instrumentation/Driver
Information.

SECTION : 9D
WIPERS/WASHER SYSTEMS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9D–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D–1. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9D–2 . . . . .
Wipers and Washer System 9D–2. . . . . . . . . . . . . . . . .
Wipers and Washer System 9D–3. . . . . . . . . . . . . . . . .
Wipers and Washer System (HatchBack) 9D–4. . . . .
Wipers and Washer System (HatchBack) 9D–5. . . . .
DIAGNOSIS9D–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wipers 9D–6. . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer System 9D–10. . . . . . . . . . . . . . . .
Rear Window Wiper (Hatchback) 9D–11. . . . . . . . . . .
Rear Window Washer System (Hatchback) 9D–13. . .
MAINTENANCE AND REPAIR9D–14 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9D–14. . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D–14. . . . . . . . . . . . . . . . . . . . . Windshield Wiper Motor 9D–14. . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D–15. . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade Insert 9D–16. . . . . . . . . . . . . .
Windshield Washer Reservoir 9D–16. . . . . . . . . . . . . .
Windshield Washer Pump(s) 9D–17. . . . . . . . . . . . . . .
Windshield Washer Nozzles 9D–18. . . . . . . . . . . . . . . .
Windshield Washer Hoses 9D–18. . . . . . . . . . . . . . . . .
Rear Window Wiper Arm (HATCHBACK) 9D–19. . . .
Rear Window Wiper Motor (HATCHBACK) 9D–20. . .
Rear Window Washer Nozzle (HATCHBACK) 9D–20
GENERAL DESCRIPTION AND SYSTEM
OPERATION9D–22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D–22. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D–22. . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D–22. . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Front Wheel Well Splash Shield Bolts1.5–13
Washer Fluid Reservoir Bolts8–71
Wiper Arm Linkage Nut5–44
Wiper Arm Nut2216–
Wiper Motor Bolts8–71
Rear Wiper Arm Nut11–97

9D – 6IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
DIAGNOSIS
WINDSHIELD WIPERS
Windshield Wipers Do Not Work At Any Speed
StepActionValue(s)YesNo
1Check fuse F9.
Is fuse F9 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
3Check the voltage at fuse F9.
Is the voltage equal to the specified value?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit to fuse F9.
Is the repair complete?–System OK–
51. Disconnect the wiper motor connector.
2. Turn the ignition ON.
3. Turn the wiper switch to HI.
4. Check the voltage at the wiper motor connector
terminal 5.
Is the voltage equal to the specified value?11–14 vGo to Step 6Go to Step 7
6Replace the wiper motor.
Is the repair complete?–System OK–
71. The wiper switch is still disconnected.
2. Turn the ignition ON.
3. Check for battery voltage at the wiper switch
connector terminal A8.
Is the voltage equal to the specified value?11–14 vGo to Step 9Go to Step 8
8Repair the open circuit between the wiper switch
connector terminal A8 and fuse F9.
Is the repair complete?–System OK–
91. The wiper switch is still disconnected.
2. Turn the wiper switch to HI.
3. Use an ohmmeter to check for continuity be-
tween wiper switch terminal A8 and A9.
Does the ohmmeter indicate the specified value?
0 WGo to Step 11Go to Step 10
10Replace the wiper switch.
Is the repair complete?–System OK–
11Repair the open circuit between the wiper switch and
the wiper motor.
Is the repair complete?–System OK–

WIPERS/WASHER SYSTEMS 9D – 9
DAEWOO V–121 BL4
Windshield Wipers Do Not Return To Park Position
StepActionValue(s)YesNo
11. Turn the ignition ON.
2. Check the voltage at the wiper motor connector
terminal 8.
Is the voltage equal to the specified value?11–14 vGo to Step 3Go to Step 2
2Repair the open circuit between the wiper motor
connector terminal 8 and fuse F9.
Is the repair complete?–System OK–
3Replace the wiper motor.
Is the repair complete?–System OK–

9D – 10IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
WINDSHIELD WASHER SYSTEM
Windshield Washer Inoperative, Wipers Work OK
StepActionValue(s)YesNo
1Activate the windshield washer switch.
Do the windshield wipers operate when the washer
switch is activated?–Go to Step 4Go to Step 2
21. Turn the ignition ON.
2. While activating the washer switch, test the
voltage at windshield wiper switch connector
terminal A4.
Is voltage equal to the specified value?11–14 vGo to Step 8Go to Step 3
3Replace windshield wiper switch.
Is the repair complete?–System OK–
4Check the windshield washer fluid reservoir.
Is there washer fluid in the fluid reservoir?–Go to Step 6Go to Step 5
5Fill the windshield washer fluid reservoir.
Is the repair complete?–System OK–
6Check the windshield washer hoses and nozzles.
Are the windshield washer hoses and nozzles
clogged or damaged?–Go to Step 7Go to Step 8
7Repair the washer hoses and the nozzles.
Is the repair complete?–System OK–
81. Turn the ignition ON.
2. With the windshield washer activated, test volt-
age at the windshield washer pump.
Is the voltage equal to the specified value?11–14 vGo to Step 10Go to Step 9
9Repair open circuit between the windshield washer
pump and the windshield wiper switch.
Is the repair complete?–System OK–
10Use an ohmmeter to measure resistance between
ground and the windshield washer pump connector
terminal 1.
Is the resistance equal to the specified value?
0 WGo to Step 12Go to Step 11
11Repair the windshield washer pump ground circuit.
Is the repair complete?–System OK–
12Replace the windshield washer pump.
Is the repair complete?–System OK–

9D – 14IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
WINDSHIELD WIPER ARM
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Open the hood.
2. Remove the cap to reveal the wiper arm nut, if nec-
essary.
3. Remove the nut from the wiper arm.
4. Pull the wiper arm off.
Installation Procedure
1. Install the wiper arm.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Secure the wiper arm with the nut.
Tighten
Tighten the wiper arm nut to 22 NSm (16 lb–ft).
3. Install the wiper arm nut cap, if necessary.
4. Close the hood.
WINDSHIELD WIPER MOTOR
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the left–side portion of the cowl vent grille.
Refer to Section 9R, Body Front End.
3. Remove the nut and the washer that secure the
wiper arm linkage to the motor drive shaft.

WIPERS/WASHER SYSTEMS 9D – 15
DAEWOO V–121 BL4
4. Pry the wiper arm linkage off the motor drive shaft.
5. Remove the nuts.
6. Disconnect the electrical connector.
7. Remove the bolts and the wiper motor.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the wiper motor with the bolts.
Tighten
Tighten the wiper motor bolts to 8 NSm (71 lb–in).
2. Connect the electrical connector.
3. Press the wiper arm linkage onto the motor drive
shaft.
4. Install the wiper arm linkage to the motor drive shaft
with the washer and the nut.
Tighten
Tighten the wiper arm linkage nut to 5 NSm (44 lb–in).
5. Install the left side portion of the cowl vent grille.
Refer to Section 9R, Body Front End.
6. Connect the negative battery cable.
WINDSHIELD WIPER BLADE
(Typical)
Removal Procedure
1. Rotate the wiper blade on the arm.
2. While pressing the retainer clip, slide the wiper
blade down the wiper arm and remove the blade.

9D – 16IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the wiper blade by sliding it onto the arm until
the retainer clip engages.
WINDSHIELD WIPER BLADE INSERT
(Front Shown, Rear Similar)
Removal Procedure
1. Slide the insert out of the wiper blade.
Installation Procedure
1. Slide the insert into the wiper blade.
WINDSHIELD WASHER RESERVOIR
(Typical)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front left wheel. Refer to Section 2E,
Tires and Wheels.
3. Remove the bolts and the screws and the front
wheel well splash shield.

WIPERS/WASHER SYSTEMS 9D – 17
DAEWOO V–121 BL4
4. Disconnect the washer hose from the washer
pump.
5. Disconnect the reservoir pump electrical connector.
6. Remove the bolts and the reservoir.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the reservoir with the bolts.
Tighten
Tighten the washer fluid reservoir bolts to 8 NSm (71
lb–in).
2. Connect the reservoir pump electrical connector.
3. Connect the washer hose to the washer pump.
4. Install the front wheel well splash shield with the
bolts and the screws.
Tighten
Tighten the front wheel well splash shield bolts to 1.5
NSm (13 lb–in).
5. Install the front left wheel. Refer to Section 2E,
Tires and Wheels.
6. Connect the negative battery cable.
WINDSHIELD WASHER PUMP(S)
(Typical)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front left wheel. Refer to Section 2E,
Tires and Wheels.
3. Remove the bolts and the screws and the front
wheel well splash shield.
4. Disconnect the electrical connector.
5. Disconnect the washer hose from the washer
pump.
6. Remove the washer pump.

9D – 18IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the washer pump.
2. Connect the washer hose to the washer pump.
3. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
4. Install the front wheel well splash shield with the
bolts and the screws.
Tighten
Tighten the front wheel well splash shield bolts to 1.5
NSm (13 lb–in).
5. Install the front left wheel. Refer to Section 2E,
Tires and Wheels.
6. Connect the negative battery cable.
WINDSHIELD WASHER NOZZLES
Removal Procedure
1. Disconnect the washer hose from the nozzle.
2. Remove the nozzle from the Engine hood.
Installation Procedure
1. Install the nozzle onto the Engine hood.
2. Connect the washer hose to the nozzle.
WINDSHIELD WASHER HOSES
(Typical)
Removal Procedure
1. Disconnect the windshield washer hose from the
washer nozzles.