battery DAEWOO MATIZ 2003 Service Repair Manual
[x] Cancel search | Manufacturer: DAEWOO, Model Year: 2003, Model line: MATIZ, Model: DAEWOO MATIZ 2003Pages: 1184, PDF Size: 36 MB
Page 563 of 1184
4F–4 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
feed back to the master cylinder and brake pedal.
D107E005
Return Pump Motor
The motor drives two pump elements through the ec-
centric wheel on its shaft.
Return Pump
Description: Each pump element consists of a fixed
displacement piston driven by an eccentric on the end of
the eccentric motor. It has two check valves (inlet and
outlet) and is fed with fluid by the low pressure accumu-
lator.
Operation:
Compression stroke: the pump is filled via the inlet ball
seat, then the motor eccentric rotates moving the piston
to displace the fluid. After the pressure build-up closes
the inlet valve the piston displacement increases the
pressure until the outlet ball opens. The outlet pressure
will continue to increase for the rest of the piston stroke.
Return Stroke: The piston retracts, forced by its spring,
as the motor eccentric returns to its low end position.
The pressure at the inlet side of the outlet ball then de-
creases due to the displaced volume and the pressure
difference across this ball holds it closed.
The pressure at the outlet side of the inlet ball seat,
which is set to open at a certain pressure level also de-
creases until this valve opens. With the outlet ball
closed, the pump is filled with additional fluid from the
low pressure accumulator.
The pressure will continue until a stall point is reached
and compression of the piston cannot generate enough
differential pressure anymore to open the outlet ball
seat.
D17E006A
Return Pump
Return Pump
Motor(0.12~0.16 in.)
EBCM (ELECTRONIC BRAKE
CONTROL MODULE)
Notice: There is no serviceable. The EBCM must be re-
placed as an assembly.
The EBCM is attached to the hydraulic unit in the engine
compartment. The controlling element of ABS is a mi-
croprocessor-based EBCM. Inputs to the system in-
clude the four wheel speed sensors, the stoplamp
switch, the ignition switch, and the unswitched battery
voltage. There is an output to a bi-directional serial data
link, located in pin M of the assembly line diagnostic link
(ALDL), for service diagnostic tools and assembly plat
testing.
The EBCM monitors the speed of each wheel. If any
wheel begins to approach lockup and the brake switch is
closed (brake pedal depressed), the EBCM controls the
dump valve to reduce brake pressure to the wheel ap-
proaching lockup. Once the wheel regains traction,
brake pressure is increased until the wheel again begins
to approach lockup. The cycle repeats until either the
vehicle comes to a stop, the brake pedal is released or
no wheels approach lockup.
Additionally, the EBCM monitors itself, each input (ex-
cept the serial data link), and each output for proper op-
eration. If it detects any system malfunction, the EBCM
will store a DTC in nonvolatile memory (DTCs will not
disappear if the battery is disconnected).
Page 571 of 1184
4F–12 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
VISUAL IDENTIFICATION
EBCM CONNECTOR FACE VIEW
Terminal 9 is identified as they appear from the wire entry end of the harness connector.
EBCM Connector
D107E204
Pin
Signal Name
Color
Circuit
2 ROUGH ROAD GRY/YEL Buffered Wheel Speed Signal : to ECM–55
(Sirius D3)
9
RRWSHI
BRN
Right Rear Wheel Speed High
10
RRWSLO
WHT
Right Rear Wheel Speed Low
11 SDLUART BRN/DK GRN Serial Data Link
12 RFWSHI DK GRN/BLK Right Front Wheel Speed High
13 RFWSLO BRN/DK GRN Right Front Wheel Speed Low
14 LFWSHI DK BLU Left Front Wheel Speed High
15 IGN RED/YEL Switched Ignition
16 GND BLK Negative Battery Terminal 17 BATT RED Battery 18 BATT RED Battery
19
GND
BLK
Negative Battery Terminal
20 ABSWARN DK GRN/GRY ABS Warning Indicator
22 LRWSHI BLK Left Rear Wheel Speed High
23 LRWSLO RED Left Rear Wheel Speed Low
24 BRAKESW YEL Brake Switch
25 LFWSLO YEL Left Front Wheel Speed Low
Page 575 of 1184
4F–16 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
D17E301A
DIAGNOSTIC TROUBLE CODE (DTC) 0354
LEFT FRONT WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test detects a short to battery, ground, or open in
the left front wheel speed sensor circuit.
Cause(s)
The wheel speed circuit is open or shorted to the bat-
tery or ground.
There is a loose connection in the wheel speed cir-
cuit.
The wheel speed sensor resistance is very high.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp is turned on. The proportion-
ing is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 581 of 1184
4F–22 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E301A
DIAGNOSTIC TROUBLE CODE (DTC) 0356
LEFT FRONT WHEEL SPEED SENSOR CIRCUIT
INTERMITTENT SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test intermittent the left front wheel speed sensor
circuit.
Cause(s)
The wheel speed sensor is intermittent shorted to the
battery or ground.
There is a loose connection in the wheel speed sen-
sor circuit.
There is a loose connection in the EBCM.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp repeat intermittent turned on,
and off. The proportioning is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 583 of 1184
4F–24 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E302A
DIAGNOSTIC TROUBLE CODE (DTC) 0404
RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test detects a short to battery, ground, or open in
the right front wheel speed sensor circuit.
Cause(s)
The wheel speed circuit is open or shorted to the bat-
tery or ground.
There is a loose connection in the wheel speed cir-
cuit.
The wheel speed sensor resistance is very high.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp is turned on. The proportion-
ing is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 589 of 1184
4F–30 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E302A
DIAGNOSTIC TROUBLE CODE (DTC) 0406
RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT
INTERMITTENT SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test intermittent the right front wheel speed sensor
circuit.
Cause(s)
The wheel speed sensor is intermittent shorted to the
battery or ground.
There is a loose connection in the wheel speed sen-
sor circuit.
There is a loose connection in the EBCM.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp repeat intermittent turned on,
and off. The proportioning is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 591 of 1184
4F–32 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E303B
DIAGNOSTIC TROUBLE CODE (DTC) 0454
LEFT REAR WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test detects a short to battery, ground, or open in
the left rear wheel speed sensor circuit.
Cause(s)
The wheel speed circuit is open or shorted to the bat-
tery or ground.
There is a loose connection in the wheel speed cir-
cuit.
The wheel speed sensor resistance is very high.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp is turned on. The proportion-
ing is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 597 of 1184
4F–38 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E303B
DIAGNOSTIC TROUBLE CODE (DTC) 0456
LEFT REAR WHEEL SPEED SENSOR CIRCUIT
INTERMITTENT SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test intermittent the left rear wheel speed sensor
circuit.
Cause(s)
The wheel speed sensor is intermittent shorted to the
battery or ground.
There is a loose connection in the wheel speed sen-
sor circuit.
There is a loose connection in the EBCM.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp repeat intermittent turned on,
and off. The proportioning is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 601 of 1184
4F–42 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E304B
DIAGNOSTIC TROUBLE CODE (DTC) 0504
RIGHT REAR WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test detects a short to battery, ground, or open in
the right rear wheel speed sensor circuit.
Cause(s)
The wheel speed circuit is open or shorted to the bat-
tery or ground.
There is a loose connection in the wheel speed cir-
cuit.
The wheel speed sensor resistance is very high.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp is turned on. The proportion-
ing is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water
Page 607 of 1184
4F–48 ANTILOCK BRAKE SYSTEM
DAEWOO M-150 BL2
D17E304B
DIAGNOSTIC TROUBLE CODE (DTC) 0506
RIGHT REAR WHEEL SPEED SENSOR CIRCUIT
INTERMITTENT SHORTED
Circuit Description
As a toothed ring passes by the wheel speed sensor,
changes in the electromagnetic field cause the wheel
speed sensor to produce a sinusoidal (AC) voltage sig-
nal whose frequency is proportional to the wheel speed.
The magnitude of this signal is directly related to wheel
speed and the proximity of the wheel speed sensor to
the toothed ring often referred to as the air gap.
Diagnosis
This test intermittent the right rear wheel speed sensor
circuit.
Cause(s)
The wheel speed sensor is intermittent shorted to the
battery or ground.
There is a loose connection in the wheel speed sen-
sor circuit.
There is a loose connection in the EBCM.
The EBCM is malfunctioning.Fail Action
This is a critical operational fault. The ABS is disabled
and the ABS warning lamp repeat intermittent turned on,
and off. The proportioning is operation.
Diagnostic Aids
An ‘‘intermittent’’ malfunction may be caused by a poor
connection, rubbed through wire insulation, or a wire
that is broken inside the insulation.
Thoroughly check any circuitry suspected of causing the
intermittent complaint. Look for backed out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal to wiring connections,
or physical damage to the wiring harness.
Wheel speed sensor resistance will increase as the sen-
sor temperature increases.
When replacing a wheel speed sensor, inspect the sen-
sor terminals and harness connector for corrosion and/
or water intrusion. If evidence of corrosion or water