engine oil DAEWOO MATIZ 2003 Service Manual Online
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Page 791 of 1184
MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7B–9
DAEWOO M-150 BL2
Insufficient Cooling Diagnosis (Cont’d)
Step Action Value(s) Yes No
12
Repair the electrical circuit to the A/C compressor
clutch coil.
Does the A/C clutch engage?
–
Go to Step 20Go to Step 13
13Replace the A/C compressor clutch coil.
Does the A/C clutch engage?–Go to Step 9Go to Step 10
14
Important: Perform this test under garage condi-
tions; 21-32C (70-90F) and no sun load. Follow
this test carefully for accurate results.
1. Close all of the windows and the doors of the
vehicle.
2. Set the A/C controls to the following positions:
The A/C switch to the ON position.
The fresh air control switch to fresh air.
The blower motor to 4.
The temperature to full cold.
3. Start the engine and follow it to run at idle for
5 minutes.
4. Feel the evaporator inlet and outlet pipes.
Is there a noticeable difference in the temperature of
the evaporator inlet and outlet pipes?
–
Go to Step 16Go to Step 15
15
1. Recover the A/C system refrigerant.
2. Replace the expansion valve as needed.
3. Evacuate and recharge the A/C system.
4. Check the A/C system for leaks.
5. Note the discharge air temperature with the A/C
ON.
Is the discharge temperature normal?
–
Go to Step16Go to Step 18
16
Feel the liquid pipe between the condenser and the
expansion valve.
Is the pipe cold?
–
Go to Step 19Go to Step 17
17
1. Remove the restriction of the high pressure side.
2. Check the A/C system for leaks.
Is the repair complete?
–
System OK
–
18
1. Recover the A/C system refrigerant.
2. Evacuate and recharge the A/C system.
3. Check the A/C system for leaks.
Is the repair complete?
–
System OK
–
19
1. Run the engine at 3,000 rpm.
2. Close all of the windows and doors of the vehicle.
3. Set the A/C controls to the following positions:
The A/C switch to the ON position.
The fresh air control switch to fresh air.
The blower motor to 4.
The temperature to full cold.
4. Turn the A/C switch ON and OFF every
20 seconds for 3 minutes.
Are the A/C compressor high and the low side
pressures within the specified value of each other?
Low Side
Pressure:
200 kPa
(29 psi)
High Side
Pressure:
1,500 kPa
(217.5 psi)
System OKGo to Step 22
Page 806 of 1184
7B -- 24 MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO M-150 BL2
D18B522A
D18B523B
D18B524A
Installation Procedure
Important:Discard the removed O--rings.
1. Install the high pressure pipe lines with the bolts, the
nuts, and the fittings.
Tighten
DTighten the bolt securing the high pressure pipe
line to the compressor to 23 NSm (17 lb-ft) (1).
DTighten the fitting securing the high pressure pipe
line to the condenser pipe line to 23 NSm (17 lb-ft)
(2).
DTighten the fitting securing the high pressure pipe
line to the receiver dryer to 14 NSm (10.5 lb-ft) (3).
DTighten the bracket nut to 5 NSm (44 lb-in) (4).
DTighten the receiver dryer flange nuts to 14 NSm
(10.5 lb-ft) (5).
DTighten the nut securing the high pressure pipe line
to the evaporator to 14 NSm (10.5 lb-ft) (6).
DTighten the bracket nut to 5 NSm (44 lb-in) (7).
2. Install the purge control valve. Refer toSection 1F,
Engine controls.
3. Evacuate and recharge the system. Refer to “Dis-
charging, Adding Oil, Evaculating, and Charging Pro-
cedures for A/C System” in this section.
4. Install the front bumper fascia. Refer toSection 9O,
Bumpers and Fascias.
5. Connect the negative battery cable.
D18B525B
Page 807 of 1184
MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7B -- 25
DAEWOO M-150 BL2
D108B526
A/C LOW PRESSURE PIPE LINE
(Left -- Hand Drive Shown, Right -- Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Discharge and recover the refrigerant. Refer to “Dis-
charging, Adding Oil, Evacuating, and Charging Pro-
cedures for A/C System” in this section.
3. Remove the A/C low pressure pipe line.
DRemove the bolt securing the A/C low pressure
pipe line at the compressor (1).
D18B527A
DRemove the bracket nut from shut bar (2).
D18B528A
DRemove the purge control valve. Refer toSection
1F, Engine Controls.
DLoosen the nut securing the A/C low pressure pipe
line at the evaporator (3).
D18B529B
Installation Procedure
Important:Discard the removed O--rings.
1. Install the A/C low pressure pipe line.
Tighten
DTighten the nut securing the A/C low pressure pipe
line at the evaporator to 14 NSm (10.5 lb-ft) (1).
Page 812 of 1184
7B -- 30 MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Unit
Description
Compressor
--
SP--10.4PK
Receiver--Dryer
--
AL R/DRIER
Refrigerant
Type
--
R--134a System
Refrigerant
Capacity
g
500 (RHD : 530)
RefrigerantOilinA/CSystem
Type
--
RL 244 PAG OIL RefrigerantOilinA/CSystem
Capacity
cc
150
A/C Cooling Capacity (Airflow rate 8.7 kg/min)
Kcal/h
5,500
Refrigerant Pressure in A/C Sys-
tem(Engine Idle, Fresh Air 30_C
(86_F)AmbientTemperature
Low Pressure Side
kPa (psi)
200 (2.9)
(86_F),AmbientTemperature
25_C--35_C(77_F--95_F), Tempera-
ture to Full Cold)
High Pressure Side
kPa (psi)
1,500 (217.5)
A/C Compressor ON/OFF Condition
(Refer toSection 1F, Engine Controls
AbouttheA/CCompressorON/OFF
Evaporator Therm-
istor Temperature
_C(_F)
2.45(36.81)
1.0 (34.2)
ON
OFF
About theA/CCompressorON/OFF
Condition According to Engine Oper-
ating Status)
Dual Cut Switch
Pressure
kPa
205--245
180--220
ON
OFF300--400
240--280
FASTENER TIGHTENING SPECIFICATIONS
Application
NSm
Lb-Ft
Lb-In
Compressor Upper Bracket Bolts
20
15
--
Compressor Front Head-to-Rear Head Through-Bolt
22
16
--
High Pressure Pipe Line (Compressor→Condenser) Bolt
23
17
--
High Pressure Pipe Line (Compressor→Condenser) Fitting
23
17
--
High Pressure Pipe Line (Compressor→Condenser) Clamp Nut
5
--
44
Receiver--Dryer Flange Nut
14
10.5
--
High Pressure Pipe Line (Condenser→Receiver--Dryer) Fitting Nut
14
10.5
--
High Pressure Pipe Line (Receiver--Dryer→Evaporator) Fitting Nut
14
10.5
--
High Pressure Pipe Line(Receiver--Dryer→Evaporator) Clamp Nut
5
--
44
Low Pressure Pipe Line (Evaporator→Compressor) Fitting Nut
14
10.5
--
Low Pressure Pipe Line (Evaporator→Compressor) Clamp Nut
5
--
44
Low Pressure Pipe Line(Evaporator→Compressor) Compressor Bolt
23
17
--
Dual Cut Switch
13
--
11 5
Receive--Dryer Bracket--to--Body Bolts
5
--
44
Receive--Dryer Bracket Bolt
5
--
44
Expansion Valve Coupling (Receiver--Dryer→Expansion Valve)
17
13
--
Expansion Valve Coupling (Expansion Valve→Evaporator)
22
16
--
Compressor Shaft Bolt
13
--
11 5
Condenser Mounting Nuts
4
--
36
Page 916 of 1184
9A–10 BODY WIRING SYSTEM
DAEWOO M-150 BL2
FUSE CHART
FuseRating/ SourceCircuit
Ef1 (Engine Fuse)50ABATABS
Ef240ABATIgnition Switch, Instrument Panel Fuse Block
(F5, F11 ~ F13)
Ef310ABATFuel cut-off Switch (Inertia Switch)
Ef410AIGN 1Fuel, EBCM, Generator, VSS, Fuel Pump Relay, Main Relay,
Ignition Coil
Ef5––Not Used
Ef620ABATBlower Motor
Ef715ABATRear Window Defogger
Ef810ABATHeadlamp Hi Beam, Right Side
Ef910ABATHeadlamp Hi Beam, Left Side
Ef1010ABATHeadlamp Lo Beam, Right Side
Ef1110ABATHeadlamp Lo Beam, Left Side
Ef1210A58Tail and Illumination Lamps, Right Side
Ef1310A58Tail and Illumination Lamps, Left Side
Ef1410ABATA/C Compressor
Ef1530ABATRadiator Fan
Ef1610A–Spare
Ef1710ABATHorn
Ef1820ABATHeadlamp Relay, Hi Beam Passing, DRL Module
Ef1915ABATECM, Main Relay
Ef2015ABATFront Fog Lamp
Ef2115A–Spare
F1 (Fuse)10AIGN 1Cluster, Clock, IMMO, Anti-Theft Control Unit,
DRL Relay
F210AIGN 1SDM
F325AIGN 1Hazard Switch, DRL Module
F410AIGN 1Turn Signal Lamp
F515ABATStop Lamp
F610AACCAudio
F720AACCCigar Light
F815AIGN 2Wiper
F915AIGN 2Rear Wiper Motor, Front & Rear Washer, Backup Lamp
F1010AIGN 2Auto Miror Switch
F1110AEf2IMMO, Audio, Room Lamp
F1215AEf2Hazard, Clock
F1320AEf2Anti-Theft Control Unit, Door Lock
F1420ASTStarter Motor
Page 996 of 1184
9E –22 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Nm
Lb-Ft
Lb-In
Passenger’s Airbag Module Blank Cover Screw
1.5–2
–
13–18
INSTRUMENT CLUSTER INDICATOR LAMPS SPECIFICATIONS
Indicator Lamp Color Bulb
ABS Warning Amber 14 v 1.4 W
Airbag Warning Red 14 v 1.4 W
Battery Charge Indicator Red 14 v 1.4 W
Fasten Seat Belt Warning Red 14 v 1.4 W
High Beam Indicator Blue 14 v 1.4 W
Low Fuel Level Warning Amber 12 v 3 W Oil Pressure Warning Red 14 v 1.4 W Parking Brake Indicator and Brake Fluid Warning Red 14 v 1.4 W Service Engine Soon Warning Amber 14 v 1.4 W
Turn Signal Indicators
Green
14 v 1.4 W
Instrument Cluster IlluminationBlue12 v 3 W
Rear Fog Lamp IndicatorAmber14 v 1.4 W
Page 1166 of 1184
9T–14 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
D19T002B
DIAGNOSTIC TROUBLE CODE (DTC) 1600
ECM IMMOBILIZER ERROR (NO ANSWER)
Circuit Description
When the ignition is turned ON, the key is tested by the
immobilizer anti-theft system. While the key code is be-
ing read by the immobilizer control unit, the engine can
start and run with any key that will turn the lock cylinder.
The key code is read and compared with key codes that
have been stored in the memory of the immobilizer con-
trol unit. If a valid key is detected, the immobilizer control
unit sends a serial data release message to the elec-
tronic control module (ECM). Included in the release
message is an identification (ID) code which assures
that neither the immobilizer control unit nor the ECM has
been substituted to defeat the system. If the ECM re-
ceives an invalid release message, the ECM performs
the following actions:Disables the fuel injector circuit.
Disables the fuel pump circuit.
Disables the ignition coil.
DTC Will Set When
The ECM does not receive the signal from the immo-
bilizer control module when the ignition is turned on.
The above conditions are maintained until the ignition
is switched OFF.
DTC 1600 Will Clear When
The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.
Page 1168 of 1184
9T–16 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
D19T002B
DIAGNOSTIC TROUBLE CODE (DTC) 1601
ECM IMMOBILIZER ERROR (INCORRECT ANSWER)
Circuit Description
When the ignition is turned ON, the key is tested by the
immobilizer anti-theft system. While the key code is be-
ing read by the immobilizer control unit, the engine can
start and run with any key that will turn the lock cylinder.
The key code is read and compared with key codes that
have been stored in the memory of the immobilizer con-
trol unit. If a valid key is detected, the immobilizer control
unit sends a serial data release message to the elec-
tronic control module (ECM). Included in the release
message is an identification (ID) code which assures
that neither the immobilizer control unit nor the ECM has
been substituted to defeat the system. If the ECM re-ceives an invalid release message, the ECM performs
the following actions:
Disables the fuel injector circuit.
Disables the fuel pump circuit.
Disables the ignition coil.
DTC 1601 Will Set When
The ECM receives an incorrect release message
from the immobilizer control unit more than five times.
DTC 1601 Will Clear When
The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.
Page 1170 of 1184
9T–18 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
D19T002B
DIAGNOSTIC TROUBLE CODE (DTC) 1602
ECM IMMOBILIZER ERROR (ECM LOCKED)
Circuit Description
When the ignition is turned ON, the key is tested by the
immobilizer anti-theft system. While the key code is be-
ing read by the immobilizer control unit, the engine can
start and run with any key that will turn the lock cylinder.
The key code is read and compared with key codes that
have been stored in the memory of the immobilizer con-
trol unit. If a valid key is detected, the immobilizer control
unit sends a serial data release message to the elec-
tronic control module (ECM). Included in the release
message is an identification (ID) code which assures
that neither the immobilizer control unit nor the ECM has
been substituted to defeat the system. If the ECM re-ceives an invalid release message, the ECM performs
the following actions:
Disables the fuel injector circuit.
Disables the fuel pump circuit.
Disables the ignition coil.
DTC 1602 Will Set When
The immobilizer control unit does not learn and store
the codes of valid keys.
DTC 1602 Will Clear When
The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.
Page 1176 of 1184
9T–24 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
KEY STATUS ERRORS (FENIX 5MR)
The following KEY STATUS messages may be shown
on the scan tool after commanding FIRST KEY COD-
ING and KEY ADD:
IGNITION OFF STATUS. This message informs the
technician that the ignition is OFF during the key cod-
ing process. Turn the ignition ON during key coding,
but do not start the engine.
KEY IS OCCUPIED. Only five keys may be coded. If
a new key is desired, the previous key codes must be
deleted. Up to five keys may then be authorized.
ALREADY AUTHORIZED. Key coding is being at-
tempted with a key that is already authorized.
ERROR NO. A3, A4, A5. There is no communication
between the transponder in the ignition key and the
detection coil. Follow the steps below to diagnose the
problem:
1. Try a different key. If a different key works, the
problem is in the original key.
2. If trying a different key results in the same er-
ror message, replace the detection coil.
INVALID KEY. The communication between the im-
mobilizer control unit and the key transponder has not
validated the key. Follow the steps below to diagnose
the problem:
1. Code the key. Refer to “Key Coding Proce-
dure” in this section.
2. If the same message is received after key
coding, check the connection of the detection
coil.
3. If the detection coil is okay, replace the immo-
bilizer. Refer to “Immobilizer Control Unit” in
this section.
NO TRANSPONDER DETECTED. The fault may be
in ignition key transponder, the detection coil, or the
immobilizer. Follow the steps below to diagnose the
problem:
1. Try a different key. If a different key works, the
problem is in the original key.
2. If trying a different key results in the same er-
ror message, check the connection of the
detection coil.
3. If the connection of the detection coil is okay,
disconnect the detection coil and use an ohm-
meter to check for an open detection coil.
4. If the detection coil is not open, replace the
immobilizer control unit. Refer to “Immobilizer
Control Unit” in this section.
KEY STATUS ERRORS (SIRIUS D3)
The following KEY STATUS messages may be shown
on the scan tool after commanding FIRST KEY COD-
ING and KEY ADD:
IGNITION OFF STATUS. This message informs the
technician that the ignition is off during the key coding
process. Turn the ignition ON during key coding, but
do not start the engine.
KEY IS OCCUPIED. Only five keys may be coded. If
a new key is desired, the previous key codes must be
deleted. Up to five keys may then be authorized.
ALREADY AUTHORIZED. Key coding is being at-
tempted with a key that is already authorized.
ERROR NO. A3, A4, A5. There is no communication
between the transponder in the ignition key and the
detection coil. Follow the steps below to diagnose the
problem:
1. Try a different key. If a different key works, the
problem was in the original key.
2. If trying a different key resulted in the same error
message, replace the detection coil.
INVALID KEY. The communication between the im-
mobilizer control unit and the key transponder has not
validated the key. Follow the steps below to diagnose
the problem:
1. Code the key. Refer to “Key Coding Procedure” in
this section.
2. If the same message is received after key coding,
check the connection of the detection coil.
3. If the detection coil is okay, replace the immobiliz-
er. Refer to “Immobilizer Control Unit” in this sec-
tion.
NO TRANSPONDER DETECTED. The fault may be
in ignition key transponder, the detection coil, or the
Immobilizer. Follow the steps below to diagnose the
problem
1. Try a different key. If a different key works, the
problem was in the original key.
2. If trying a different key resulted in the same error
message, check the connection of the detection
coil.
3. If the connection of the detection coil is okay, dis-
connect the detection coil and use an ohmmeter to
check for an open detection coil.
4. If the detection coil was not open, replace the im-
mobilizer control unit. Refer to “Immobilizer Control
Unit” in this section.