Guide rail DAEWOO MATIZ 2003 Service Repair Manual

DAEWOO M-150 BL2
SECTION 9H
SEATS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9H-2. . . . . . . . . . . . . . . . . .
Seats 9H-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9H-3. . . . . . . . . . . . . . . . . . . . . . . .
Front Seat 9H-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat 9H-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9H-5. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9H-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seats 9H-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraint 9H-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seatback 9H-6. . . . . . . . . . . . . . . . . . . . . . . . . . . Front Seat Cushion 9H-7. . . . . . . . . . . . . . . . . . . . . . . .
Front Seats Guide Rail 9H-9. . . . . . . . . . . . . . . . . . . .
Front Seat Cushion Frame 9H-9. . . . . . . . . . . . . . . . . .
Rear Seatback 9H-10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Cushion 9H-11. . . . . . . . . . . . . . . . . . . . . . .
Rear Seatback Latch 9H-11. . . . . . . . . . . . . . . . . . . . .
Rear Seatback Hinge 9H-12. . . . . . . . . . . . . . . . . . . . .
Specifications 9H-13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9H-13. . . . . . . . . .

SEATS 9H–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
FRONT SEAT
D109B402
1. Head Restraint
2. Guide Sleeve
3. Seatback
4. Seatback Frame
5. Seat Cushion6. Seat Cushion Frame
7. Recliner
8. Recliner Knob
9. Seat Side Cover
10. Guide Rail

SEATS 9H–9
DAEWOO M-150 BL2
D109B539
FRONT SEATS GUIDE RAIL
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front seat assembly. Refer to “Front
Seats” in this section.
3. Remove the guide rail from the seat.

Remove the bolts (1).

Remove the guide rail (2).
D109B540
Installation Procedure
1. Install the guide rail to the seat with the bolts.
2. Install the front seat assembly. Refer to “Front Seat”
in this section.
3. Connect the negative battery cable.
D109B539
FRONT SEAT CUSHION FRAME
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front seat cushion. Refer to “Front Seat
Cushion” in this section.
3. Remove the guide rail.

Remove the bolts (1).

Remove the guide rail (2).
D109B541
4. Remove the seat cushion cover.

Remove the hog rings.
5. Remove the seat cushion frame.

9H –10 SEATS
DAEWOO M-150 BL2
D109B541
Installation Procedure
1. Install the seat cushion cover with the hog rings.
D109B540
2. Install the guide rail with the bolts.
3. Install the front seat cushion. Refer to “Front Seat
Cushion” in this section.
4. Connect the negative battery cable.
D109B542
REAR SEATBACK
Removal Procedure
1. Remove the rear seatback.

Remove the rear seatback lock by pulling the lock
knob upward (1).

Remove the seatback hinge bolts (2).

Remove the rear seatback (3).
D19B543A
23–28 Nm
Installation Procedure
1. Install the rear seatback with the hinge bolts.
Tighten
Tighten the hinge bolts to 23–28 N.m (17–21 lb-ft).
a. Rear seatback hinge bolt.
2. Press the lock knob.

9L –12 GLASS AND MIRRORS
DAEWOO M-150 BL2
D19E521A
3. Install the division bar with the guide rail inside bolt,
the guide rail outside bolt and the guide rail screw.
4. Install the outside rearview mirror. Refer to “Glass
and Mirrors” in this section.
5. Install the front door seal trim. Refer to Section 9P,
Doors.
D109E521
FRONT DOOR QUARTER GLASS
Removal Procedure
1. Remove the front door seal trim. Refer to Section 9P,
Doors.
2. Remove the outside rearview mirror. Refer to “Out-
side Rearview Mirror” in this section.
3. Remove the guide rail.

Remove the screw (1).

Remove the inside bolt (2).

Remove the outside bolt (3).

Remove the division bar (4).
D109E525
4. Remove the quarter glass from the front door.

Remove the quarter glass assembly (1).

Remove the quarter glass run (2).
D19E525A
Installation Procedure
1. Install the quarter glass with the quarter glass run.

GLASS AND MIRRORS 9L–13
DAEWOO M-150 BL2
D109E526
2. Install the division bar with the guide rail inside bolt,
the guide rail outside bolt and the guide rail screw.
3. Inside the outside rearview mirror. Refer to “Outside
Rearview Mirror” in this section.
4. Install the front door seal trim. Refer to Section 9P,
Doors.
D19E523
REAR DOOR GLASS
Removal Procedure
1. Remove the glass run. Refer to Section 9P, Doors.
2. Remove the glass.

Remove the bolts (1).

Remove the glass (2).
Notice: Make sure not to contact the glass with the body
to prevent the paint damage.
D19E524
Installation Procedure
1. Install the glass with the bolts.
2. Install the glass run. Refer to Section 9P, Doors.
D19E527
INSIDE REARVIEW MIRROR
Removal Procedure
1. Remove the inside rearview mirror.

Remove the screw (1).

Remove the inside rearview mirror (2).

9P –6 DOORS
DAEWOO M-150 BL2
1. Seal Trim
2. Lock Button
3. Trim Panel
4. Pocket Handle (Deluxe Type)
5. Pocket Handle Bracket (Deluxe Type)
6. Inside handle
7. Manual Regulator Handle
8. Pocket Handle (Standard Type)
9. Striker
10. Opening Weatherstrip
11. Door Weatherstrip
12. Glass Run
13. Interior Garnish Molding
14. Rear Door
15. Inside Channel Weatherstrip16. Upper Guide Rail
17. Exterior Garnish Molding
18. Lower Guide Rail
19. Lock Rod
20. Door Lock
21. Inside Handle Rod
22. Actuator Rod
23. Actuator
24. Outside Handle Rod
25. Outside Handle
26. Window Regulator
27. Outside Channel Weatherstrip
28. Door Hinge
29. Door Hold Open Link
30. Door Side Molding

DOORS 9P–7
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109E521
FRONT DOOR GLASS RUN
Removal Procedure
1. Remove the front door seal trim from the front door.
Refer to “Door Seal Trim” in this section.
2. Remove the outside rearview mirror from the front
door. Refer to Section 9L, Glass and Mirrors.
3. Remove the guide rail from the door.

Remove the screws (1).

Remove the inside bolts (2).

Remove the outside bolts (3).

Remove the division bar (4).
D109E522
4. Remove the glass run.
a. Glass run.
D109E526
Installation Procedure
1. Install the glass run.
2. Install the division bar with the bolts and the screws.
3. Install the outside rearview mirror. Refer to Section
9L, Glass and Mirrors.
4. Install the front door seal trim. Refer to “Door Seal
Trim” in this section.

9P –8 DOORS
DAEWOO M-150 BL2
D109C566
REAR DOOR GLASS RUN
Removal Procedure
1. Remove the inside channel weatherstrip from the
rear door. Refer to Section 9G, Interior Trim.
2. Remove the outside channel weatherstrip from the
rear doors. Refer to Section 9G, Interior Trim.
3. Remove the rear door trim panel. Refer to Section
9G, Interior Trim.
4. Remove the rear door seal trim.
a. Door seal trim.
b. Door pocket handle bracket.
Important: In case of the deluxe type, remove the seal
trim after removing the door pocket handle bracket.
D109C567
5. Remove the guide piece.

Remove the screw (1).

Remove the guide piece (2).
D109C568
6. Remove the upper guide rail and the glass run.

Remove the bolts (1).

Lift up and remove the upper guide rail and the
glass run simultaneously (2).
D109C569
Installation Procedure
1. Install the upper guide rail and the rear door glass
run.
2. Install the guide piece with the screw.
3. Install the rear door seal trim.
4. Install the rear door trim panel. Refer to Section 9G,
Interior Trim.
5. Install the outside channel weatherstrip to the rear
door. Refer to Section 9G, Interior Trim.
6. Install the inside channel weatherstrip to the rear
door. Refer to Section 9G, Interior Trim.

DOORS 9P–15
DAEWOO M-150 BL2
D109C583
5. Disconnect the outside door handle rod from the door
lock.
a. Outside door handle rod.
D109C586
6. Disconnect the door lock from the vehicle.

Remove the screws (1).

Remove the door lock (2).
Important: Disconnect the actuator connector if
equipped with the central door lock system.
D109C587
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the rear door lock with the screws.
Important: Connect the actuator connector if equipped
with the central door lock system.
2. Connect the outside door handle rod to the door lock.
3. Install the guide rail with the screw.
4. Install the seal trim. Refer to “Door Seal Trim” in this
section.
5. Install the door trim panel. Refer to Section 9G, Interi-
or Trim.
6. Connect the negative battery cable if equipped with
the central door lock system.