rear view mirror DAEWOO MATIZ 2003 Service Repair Manual

DAEWOO M-150 BL2
SECTION 9L
GLASS AND MIRRORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and System Operation 9L-2. . . . . . . . . .
Stationary Glass 9L-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-2. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L-2. . . . . . . . . . . . . . . . . . .
Components Locator 9L-3. . . . . . . . . . . . . . . . . . . . . . .
Glass and Mirror 9L-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9L-4. . . . .
Testing Rear Window Defogger Grid Line 9L-4. . . . .
Repair Instructions 9L-5. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Glass 9L-7. . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L-9. . . . . Rear Window Defogger Braided Lead
Wire Repair 9L-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L-10. . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Quarter Glass 9L-12. . . . . . . . . . . . . . . . .
Rear Door Glass 9L-13. . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-13. . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirror (Manual) 9L-14. . . . . . . . . .
Outside Rearview Mirror (Cable) 9L-15. . . . . . . . . . . .
Outside Rearview Mirror (Electric) 9L-16. . . . . . . . . .
Special Tools and Equipment 9L-17. . . . . . . . . . . . . .
Special Tools Table 9L-17. . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9L-18. . . . . . . . . .
Rear Window Defogger 9L-18. . . . . . . . . . . . . . . . . . .

9L – 2 GLASS AND MIRRORS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
STATIONARY GLASS
Stationary glass consists of all the glass on the vehicle
which is immovable within its frame, such as the wind-
shield glass, the back glass, and the inside rearview
mirror.
INSIDE REARVIEW MIRROR
The inside rearview mirror can be manually adjusted up/
down, fore/aft, and left/right. The rearview mirror pivots
in two places: the ball-and-socket mirror pivot and the
up/down hinge lever at the mirror support.
OUTSIDE REARVIEW MIRRORS
Three types of outside rearview mirrors are available.
The outside rearview mirrors are adjusted by hand
which is standard. The remote control and the electric
outside rearview mirrors are optional. The outside rear-
view mirrors are installed on the front doors.

GLASS AND MIRRORS 9L–3
DAEWOO M-150 BL2
COMPONENTS LOCATOR
GLASS AND MIRROR
D19E401B
1. Windshield Molding
2. Windshield
3. Inside Rearview Mirror
4. Rear Window Glass
5. Rear Window Glass Damping
6. Outside Rearview Mirror (Manual)7. Outside Rearview Mirror Cover
8. Outside Rearview Mirror Trim Cover
9. Outside Rearview Mirror (Cable)
10. Nuts
11. Front Door Glass
12. Rear Door Glass
13. Outside Rearview Mirror (Electric)

GLASS AND MIRRORS 9L–5
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19E501
WINDSHIELD
Tool Required
J–24402 Glass Sealant Remover
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
3. Remove the weatherstrip around the windshield.
D19E502
4. Using the glass sealant remover J–24402, cut the
adhesive around the windshield.
D19E503
5. Remove the windshield from the vehicle.
6. Using a knife, remove the adhesive from the wind-
shield.

GLASS AND MIRRORS 9L–7
DAEWOO M-150 BL2
D19E508A
9. Check for waterleaks by pouring water on the wind-
shield. If a leak is found, dry the windshield and fill
the area that leaks with adhesive. If the leak per-
sists, remove the windshield and repeat the entire
procedure.
10. Install the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
D19E509
REAR WINDOW GLASS
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nectors.
D19E510
3. Using the glass sealant remover J–24402, cut the
adhesive around the rear window glass.
D19E503
4. Remove the rear window glass from the vehicle.
5. Using a knife, remove the adhesive from the rear win-
dow glass.
6. Using a knife, remove the adhesive from the rear win-
dow frame.

9L –10 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E518
10. Inspect the grid line repair area. If the repair appears
discolored, apply a coating of tincture of iodine to
the area using a pipe cleaner or a line brush. Allow
the iodine to dry for about 30 seconds. Carefully
wipe off the excess iodine with a lint-free cloth.
11. Test the operation of the rear window defogger in or-
der to verify that the repair was successful.
Important: At least 24 hours is required for complete
curing of the repair materials. The repair area should not
be physically disturbed until after that time.
D109E519
REAR WINDOW DEFOGGER
BRAIDED LEAD WIRE REPAIR
The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder contain-
ing 3 percent silver and a rosin flux paste.
1. Disconnect the negative battery cable.
2. The repair area should be buffed with fine steel wool
before soldering the bus lead wire.
3. Apply the paste–type rosin flux in small quantities to
the wire lead and the bus lead wire repair area using a
brush.
D109E520
4. Coat the soldering iron tip with solder use only
enough solder to ensure a complete repair.
5. Use only enough heat to melt the solder. Do not over-
heat the wire when resoldering to the bus lead wire.
D109E521
FRONT DOOR GLASS
Removal Procedure
1. Remove the front door seal trim. Refer to Section 9P,
Doors.
2. Remove the outside rearview mirror from the front
door. Refer to “Glass and Mirrors” in this section.
3. Remove the division bar.

Remove the screw (1).

Remove the inside bolt (2).

Remove the outside bolt (3).

Remove the division bar (4).

9L –12 GLASS AND MIRRORS
DAEWOO M-150 BL2
D19E521A
3. Install the division bar with the guide rail inside bolt,
the guide rail outside bolt and the guide rail screw.
4. Install the outside rearview mirror. Refer to “Glass
and Mirrors” in this section.
5. Install the front door seal trim. Refer to Section 9P,
Doors.
D109E521
FRONT DOOR QUARTER GLASS
Removal Procedure
1. Remove the front door seal trim. Refer to Section 9P,
Doors.
2. Remove the outside rearview mirror. Refer to “Out-
side Rearview Mirror” in this section.
3. Remove the guide rail.

Remove the screw (1).

Remove the inside bolt (2).

Remove the outside bolt (3).

Remove the division bar (4).
D109E525
4. Remove the quarter glass from the front door.

Remove the quarter glass assembly (1).

Remove the quarter glass run (2).
D19E525A
Installation Procedure
1. Install the quarter glass with the quarter glass run.

GLASS AND MIRRORS 9L–13
DAEWOO M-150 BL2
D109E526
2. Install the division bar with the guide rail inside bolt,
the guide rail outside bolt and the guide rail screw.
3. Inside the outside rearview mirror. Refer to “Outside
Rearview Mirror” in this section.
4. Install the front door seal trim. Refer to Section 9P,
Doors.
D19E523
REAR DOOR GLASS
Removal Procedure
1. Remove the glass run. Refer to Section 9P, Doors.
2. Remove the glass.

Remove the bolts (1).

Remove the glass (2).
Notice: Make sure not to contact the glass with the body
to prevent the paint damage.
D19E524
Installation Procedure
1. Install the glass with the bolts.
2. Install the glass run. Refer to Section 9P, Doors.
D19E527
INSIDE REARVIEW MIRROR
Removal Procedure
1. Remove the inside rearview mirror.

Remove the screw (1).

Remove the inside rearview mirror (2).

9L –14 GLASS AND MIRRORS
DAEWOO M-150 BL2
D19E528
Installation Procedure
1. Install the inside rearview mirror with the screw.
D19E529
OUTSIDE REARVIEW MIRROR
(MANUAL)
Removal Procedure
1. Remove the outside rearview mirror cover from the
outside rearview mirror.
D19E530
2. Remove the outside rearview mirror.

Remove the screws (1).

Remove the outside rearview mirror (2).
D19E531
Installation Procedure
1. Install the outside rearview mirror with the screws.
2. Install the outside rearview mirror cover.

GLASS AND MIRRORS 9L–15
DAEWOO M-150 BL2
D29L001
OUTSIDE REARVIEW MIRROR
(CABLE)
Removal Procedure
1. Pry off the outside rearview mirror inside trim cover
(1).
2. Remove the mirror adjusting lever mounting nuts (2).
D109E529
3. Remove the outside rearview mirror cover from the
outside rearview mirror.
D109E530
4. Remove the outside rearview mirror.

Remove the screws (1).

Remove the outside rearview mirror (2).
D109E531
Installation Procedure
1. Install the outside rearview mirror with the screws.
2. Install the outside rearview mirror cover.
3. Install the mirror adjusting lever with the nuts.
4. Install the outside rearview inside trim cover.