DAEWOO NUBIRA 2004 Service Repair Manual

7D – 6IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
AUTOMATIC TEMPERATURE CONTROLLER DOES NOT
OPERATE WHEN IGNITION IS ON
StepActionValue(s)YesNo
1Check the fuse F7.
Is fuse F7 blown?–Go to Step 2Go to Step 3
2Replace fuse F7.
Is the repair complete?–System OK–
31. Remove the controller.
2. Measure the voltage between connectors A5
and A14.
Is the voltage within the specified value?11–14 vGo to Step 4Go to Step 5
41. Check the controller for damage.
2. Replace the controller if it is damaged.
Is the repair complete?–System OK–
5Check the voltage between terminal A1 and ground.
Is this voltage as specified?0 vGo to Step 6Go to Step 7
61. Check the wiring harness between fuse F7 and
the terminal A5 for damage.
2. Replace the wiring harness if it is damaged.
Is the repair complete?–System OK–
71. Check the wiring harness between terminal
A14 and ground G203 for damage.
2. Repair the wiring harness, or ground connec-
tion as required.
Is the repair complete?–System OK–

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 7
DAEWOO V–121 BL4
CONTROLLER DOES NOT ILLUMINATE WHEN LIGHT
SWITCH IS ON
StepActionValue(s)YesNo
1Check other instrumentation lights.
Are those lights also off?–Go to Section
9E, Instrumen-
tation/Driver In-
formationGo to Step 2
21. Remove the controller.
2. Check the voltage between terminals A3 and
A4 of the controller connector.
Is the voltage within the specified value?11–14 vGo to Step 4Go to Step 3
3Repair the wiring harness between splice S204 and
controller connector terminal A4 or between splice
S203 and controller connector terminal A3.
Is the repair complete?–System OK–
4Check the illumination lamps.
Is one burned out?–Go to Step 5Go to Step 6
5Replace the burned out illumination lamp.
Is the repair complete?–System OK–

7D – 8IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
NO HOT AIR FROM BLOWER
StepActionValue(s)YesNo
1Check the coolant level.
Is the coolant level correct?–Go to Step 3Go to Step 2
2Add coolant as needed.
Is the heater operating?–System OKGo to Step 3
31. Turn the ignition to ON.
2. Observe the temperature indication screen of
the controller.
Does the digit flash on and off?–Go to Step 4Go to Step 5
4Run a self–diagnosis circuit check.
Does the display indicate a defect code?–Go to the table
for the code
that flashesGo to Step 7
5Observe the blower motor operation.
Is the blower motor functioning at all?–Go to Step 6Go to ”Blower
Motor Does
Not Run at All”
6Use the blower push switch to cycle the blower
through its different speeds.
Does the motor function at different speeds?–Go to Step 7Go to ”Code 6
– Power Tran-
sistor Error”
71. Run the blower and operate the MODE push
switch manually.
2. Check for airflow out the various outlets.
Does the air flow from the different outlets as it
should?–Go to Step 9Go to Step 8
81. Remove the heater outlet and check for ob-
structions.
2. Remove any obstructions found.
Is the heater operating?–System OKGo to Step 9
9Observe the air mix door (AMD) motor while chang-
ing the temperature setting from 18 to 32°C (64 to
90°F) and then from 32 to 18°C (90 to 64°F).
Is the AMD motor functioning properly?–Go to Step 10Go to”Code 4 –
Air Mix Door
Error”
10Check the coolant hoses for leaks or kinks.
Are the coolant hoses in good condition?–Go to Step 12Go to Step 11
11Repair any problem with the coolant hoses.
Is the heater operating?–System OKGo to Step 12
12Check the surge tank cap.
Is the surge tank cap in good condition?–Go to Step 14Go to Step 13
13Repair or replace the surge tank cap as needed.
Is the heater operating?–System OKGo to Step 14
141. Set the A/C switch to OFF.
2. Set the temperature control to 32°C (90°F).
3. Set the blower motor speed to full high (all seg-
ments illuminated on the display).
4. Remove the surge tank cap.
5. Start the vehicle and run the engine at idle.
6. Watch for the flow of the coolant when the ther-
mostat opens.
Does the coolant flow?–Go to Step 16Go to Step 15

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 9
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
151. Check for
S A faulty thermostat.
S A failed coolant pump impeller.
S A restriction in the cooling system.
2. Make repairs as needed.
Is the repair complete?–System OK–
16Check the temperature of the heater inlet and outlet
hoses by feel.
Is the heater inlet hose hot and the outlet hose
warm?–Go to Step 18Go to Step 17
17Back flush or replace the heater core.
Is the repair complete?–System OK–
18Check the vehicle for cold air leaks at the
S Dash.
S Heater cases.
S Vents.
Are any leaks found?–Go to Step 20Go to Step 19
19Repair any cold air leaks.
Is the repair complete?–System OK–
20Check the coolant temperature sensor using the
tests in ”Code 3 – Coolant Temperature Sensor Er-
ror.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 21Go to Step 22
21Repair or replace the sensor, the wiring, or the con-
troller as required.
Is the repair complete?–System OK–
22Check the in–car sensor using the tests in ”Code 1
– In–Car Sensor Error.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 23Go to Step 24
23Repair or replace the sensor, the wiring, or the con-
troller as required.
Is the repair complete?–System OK–
24Check the ambient air temperature sensor using the
tests in ”Code 2 – Ambient Air Temperature Sensor
Error.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 25Go to Step 26
25Repair or replace the sensor, the wiring, or the con-
troller as required.
Is the repair complete?–System OK–
26Check the sun sensor using the tests in ”Code 5 –
Sun Sensor Error.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 27Go to Step 28
27Repair or replace the sensor, the wiring, or the con-
troller as required.
Is the repair complete?–System OK–
28Replace the ATC controller.
Is the repair complete?–System OK–

7D – 10IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
NO COOL AIR FROM BLOWER
StepActionValue(s)YesNo
11. Turn the ignition to ON.
2. Observe the temperature indication screen of
the controller.
Does the digit flash on and off?–Go to Step 2Go to Step 3
2Run a self–diagnosis circuit check.
Does the display indicate a defect code?–Go to the table
for the code
that flashes.Go to Step 7
3Observe the blower motor operation.
Is the blower motor functioning at all?–Go to Step 4Go to ”Blower
Motor Does
Not Run at All”
4Use the blower push switch to cycle the blower
through its different speeds.
Does the motor function at different speeds?–Go to Step 5Go to”Code 6 –
Power Transis-
tor Error”
51. Run the blower and operate the MODE push
switch manually.
2. Check for airflow out the various outlets.
Does the air flow from the different outlets as it
should?–Go to Step 7Go to Step 6
61. Remove the heater outlet and check for ob-
structions.
2. Remove any obstructions found.
Is the heater operating?–System OKGo to Step 9
7Observe the air mix door motor (AMD) while chang-
ing the temperature setting from 18 to 32°C (64 to
90°F) and then from 32 to 18°C (90 to 64°F).
Is the AMD motor functioning properly?–Go to Step 8Go to”Code 3 –
Air Mix Door
Error”
8Perform the checks found in ”Insufficient Cooling
Diagnosis.”
Is the system operating normally now?–System OKGo to Step 9
9Place the controller in the AUTO mode.
Is smoke taken into the intake port of the in–car sen-
sor?–Go to Step 12Go to Step 10
10Check the intake hose for the in–car sensor.
Is the hose in good condition?–Go to Step 12Go to Step 11
11Repair or replace the intake hose.
Is the repair complete?–System OK–
12Check the in–car sensor using the tests in ”Code 1
– In–Car Sensor Error.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 13Go to Step 14
13Repair or replace the sensor, the wiring, or the con-
troller as required.
Is the repair complete?–System OK–
14Check the ambient air temperature sensor using the
tests in ”Code 2 – Ambient Air Temperature Sensor
Error.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 15Go to Step 16

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 11
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
15Repair or replace the sensor, the wiring, or the con-
troller, as required.
Is the repair complete?–System OK–
16Check the sun sensor using the tests in ”Code 5 –
Sun Sensor Error.”
Is there a problem indicated in the sensor, the sensor
wiring, or the controller?–Go to Step 17Go to Step 18
17Repair or replace the sensor, the wiring, or the con-
troller as required.
Is the repair complete?–System OK–
18Perform the coolant temperature sensor test.
Is the coolant temperature sensor malfunctioning?–Go to Step 19Go to Step 20
19Replace the coolant temperature sensor.
Is the repair complete?–System OK–
20Replace the ATC controller.
Is the repair complete?–System OK–

7D – 12IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
BLOWER MOTOR DOES NOT RUN AT ALL
StepActionValue(s)YesNo
11. Turn the ignition to ON.
2. Observe the temperature indication screen of
the controller.
Does the digit go on and off?–Go to Step 2Go to Step 3
2Run a self–diagnosis circuit check.
Does the display indicate a defect code?–Go to the table
for the code
that flashes.–
3Check fuse F7 in the I/P fuse block.
Is this fuse in good condition?–Go to Step 5Go to Step 4
4Replace fuse F7.
Is the repair complete?–System OK–
5Check fuse EF3 in the engine fuse block.
Is this fuse in good condition?–Go to Step 7Go to Step 6
6Replace fuse EF3.
Is the repair complete?–System OK–
71. Turn the ignition switch to ON.
2. Measure the voltage between ground and ter-
minal 87(Violet) of the blower relay.
Is the voltage within the specified value?11–14 vGo to Step 15Go to Step 8
8Measure the voltage between ground and terminal
86 (Brown) at the blower relay.
Is the voltage within the specified value?11–14 vGo to Step 10Go to Step 9

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 13
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
91. Turn the ignition switch to OFF.
2. Check circuit (Brown) between terminal 86 of
the blower relay to F7 in the I/P fuse block.
3. Repair any problem found in the wiring or ter-
minals at the relay socket or connector C203.
Is the repair complete?–System OK–
10Measure the voltage between ground and terminal
30 (Red) at the blower relay.
Is the voltage within the specified value?11–14 vGo to Step 12Go to Step 11
111. Turn the ignition switch to OFF.
2. Check circuit (Red) between terminal 30 of the
blower relay to EF3 in the engine fuse block.
3. Repair any problem found in the wiring or ter-
minals at the fuse block connector C105, con-
nector C202, or at the relay socket.
Is the repair complete?–System OK–
121. Turn the ignition switch to OFF.
2. Check the continuity in the wiring harness be-
tween the blower relay terminal 85 (Black) and
ground.
Does the ohmmeter show the specified value?
0 ΩGo to Step 14Go to Step 13
13Repair any problem found in terminal 85 at the relay
connector, circuit (Black), Connector C201, or
ground G201.
Is the repair complete?–System OK–
14Replace the blower relay.
Is the repair complete?–System OK–
151. Turn the ignition switch to OFF.
2. Disconnect the wiring harness at the blower
motor.
3. Turn the ignition switch to ON.
4. Measure voltage between ground and blower
connector 1 (Yellow).
Is the voltage within the specified value?11–14 vGo to Step 17Go to Step 16
161. Turn the ignition switch to OFF.
2. Check circuit (Yellow) between blower connec-
tor terminal 1 and blower relay terminal 87.
3. Repair any problem found in the wiring or a
connector terminal at the blower connector,
connector C208, or the blower relay socket.
Is the repair complete?–System OK–
17Measure the resistance between the connector ter-
minals on the blower motor.
Does the resistance match the specified value?
5 ΩGo to Step 19Go to Step 18
18Replace the blower motor.
Is the repair complete?–System OK–
19Measure the resistance of circuit (Violet) between
terminal 2 of the blower connector and terminal 30
of the Max HI relay and terminal 6 of the power tran-
sistor.
Does the resistance match the specified value?
0 ΩGo to Step 21Go to Step 20

7D – 14IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
20Repair the problem in circuit (Violet).
Is the repair complete?–System OK–
21Measure the resistance of circuit (Black) from termi-
nal 3 of the power transistor connector to ground.
Does the resistance match the specified value?
0 ΩGo to Step 23Go to Step 22
221. Trace circuit (Black) from terminal 3 of the
power transistor connector and terminal 87 of
the Max HI relay to ground G203.
2. Repair any problem found in the wiring, ground
G203.
Is the repair complete?–System OK–
23Replace the ATC controller.
the repair complete?–System OK–
MODE CONTROL DO NOT WORK
Refer to ”A/C Blower and Motor Controls Diagram”for the electrical schematic diagram of the circuits described in this
procedure.
Mode Controls Do Not Work
StepActionValue(s)YesNo
1Measure the voltage between terminal 4 and termi-
nal 5 of the mode motor.
Is the voltage within the specified value for motor?11–14 vGo to Step 3Go to Step 2
21. Check fuse F7?
2. Check the connector and circuit (Brown and
Black) for any wiring or terminal problems.
3. Repair any problems found.
Is the repair complete?–System OK–
31. Using the Motor Control Table, measure the
voltages at the specified terminals of the speci-
fied motor connectors.
2. Change the mode settings and observe the
voltage changes.
Are the voltages as specified?See the ”Motor
Control Table”Go to Step 4Go to Step 5
4Replace the motor that does not operate properly.
Is the repair complete?–System OK–
51. Using the Motor Control Table, measure the
voltages at the specified terminals of the speci-
fied controller connectors.
2. Change the mode settings and observe the
voltage changes.
Are the voltages as specified?See the ”Motor
Control Table”Go to Step 6Go to Step 7
61. Check the wiring harness and connectors be-
tween the controller and the motor that is not
performing properly.
2. Repair or replace the wiring harness or the de-
fective terminal.
Is the repair complete?–System OK–
7Check the connector at the controller.
Is there a defective terminal?–Go to Step 8Go to Step 9

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 15
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
8Repair or replace the terminal.
Is the repair complete?–System OK–
9Replace the controller.
Is the repair complete?–System OK–
Motor Control Table
Mode SettingMode Motor
Connector Terminal
Controller/
MotorController/
MotorController/
MotorController/
MotorController/
Motor
B16/3B17/2B18/1B19/7B20/6
Vent11–14 v11–14 v11–14 v11–14 v0 v
Bi–Level11–14 v11–14 v11–14 v0 v11–14 v
Foot11–14 v11–14 v0 v11–14 v11–14 v
Foot/Defrost11–14 v0 v11–14 v11–14 v11–14 v
Defrost0 v11–14 v11–14 v11–14 v11–14 v