wipers DAEWOO NUBIRA 2004 Service Repair Manual

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TABLE OF CONTENTS
Section 0B General Information
Section 1 Engine
Section 1A General Engine Information
Section 1C1 1.4L/1.6L DOHC Engine Mechanical
Section 1C2 1.8L DOHC Engine Mechanical
Section 1D Engine Cooling
Section 1E Engine Electrical
Section 1F Engine Controls
Section 1G Engine Exhaust
Section 2 Suspension
Section 2A Suspension Diagnosis
Section 2B Wheel Alignment
Section 2C Front Suspension
Section 2D Rear Suspension
Section 2E Tires and Wheels
Section 3 Driveline/Axle
Section 3A Automatic Transaxle Drive Axle
Section 3B Manual Transaxle Drive Axle
Section 4 Brakes
Section 4A Hydraulic Brakes
Section 4B Master Cylinder
Section 4C Power Booster
Section 4D Front Disc Brakes
Section 4E1 Rear Disc Brakes
Section 4E2 Rear Drum Brakes
Section 4F Antilock Brake System
Section 4G Parking Brake
Section 5 Transmission/Transaxle
Section 5A1 ZF 4HP16 Automatic Transaxle
Section 5A2 AISIN Automatic Transaxle
Section 5B Five-Speed Manual Transaxle
Section 5C Clutch
Section 6 Steering
Section 6A Power Steering System
Section 6B Power Steering PumpSection 6C Power Steering Gear
Section 6E Steering Wheel and Column
Section 7 Heating, Ventilation, and Air
Conditioning (HVAC)
Section 7A Heating and Ventilation System
Section 7B Manual Control Heating, Ventilation,
and Air Conditioning System
Section 7D Automatic Temperature Control HVAC
Section 8 Restraints
Section 8A Seat Belts
Section 8B Supplemental Inflatable Restraints
(SIR)
Section 9 Body and Accessories
Section 9A Body Wiring System
Section 9B Lighting Systems
Section 9C Horns
Section 9D Wipers/Washer Systems
Section 9E Instrumentation/Driver Information
Section 9F Audio Systems
Section 9G Interior Trim
Section 9H Seats
Section 9I Waterleaks
Section 9J Windnoise
Section 9K Squeaks and Rattles
Section 9L Glass and Mirrors
Section 9M Exterior Trim
Section 9N Frame and Underbody
Section 9O Bumpers and Fascias
Section 9P Doors
Section 9Q Roof
Section 9R Body Front End
Section 9S Body Rear End
Section 9T1 Remote Keyless Entry and Anti–Theft
System
Section 9T2 Immobilizer Anti–Theft System

6E – 20ISTEERING WHEEL AND COLUMN
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
STEERING WHEEL AND COLUMN
CAUTION : To ensure the energy–absorbing action of
the steering column, it is important to use only the
specified screws, bolts, and nuts, tightened to the
specified torque.
In addition to the steering function, the steering column
provides safety and security.
The energy–absorbing column is designed to compress in
a front–end collision to lessen the chance of driver injury.
The ignition switch and the lock are mounted on the col-
umn, allowing the ignition and steering operations to be
locked to inhibit theft of the car.
The column levers trigger the turn signals, the headlight
beams, and the windshield washer and wipers.The tilt steering column uses telescopic function to allow
the steering wheel to tilt up and down in and out. This en-
ables the driver to adjust the steering wheel to a comfort-
able position.
Notice : Apply a thin coat of lithium grease to all friction
points when reassembling.
The column may be disassembled and reassembled easi-
ly.IGNITION KEY REMINDER
The ignition key reminder alerts the driver that the key is
still in the ignition when the driver attempts to exit the ve-
hicle.
An internal switch in the ignition lock cylinder supplies bat-
tery voltage to the reminder chime module when all of the
following conditions are true:
S The key is in the ignition switch.
S The ignition is OFF.
S The driver’s door is open.
For information on removal and installation of the reminder
chime module, refer to Section 9E, Instrumentation/Driver
Information.

SECTION : 9D
WIPERS/WASHER SYSTEMS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9D–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D–1. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9D–2 . . . . .
Wipers and Washer System 9D–2. . . . . . . . . . . . . . . . .
Wipers and Washer System 9D–3. . . . . . . . . . . . . . . . .
Wipers and Washer System (HatchBack) 9D–4. . . . .
Wipers and Washer System (HatchBack) 9D–5. . . . .
DIAGNOSIS9D–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wipers 9D–6. . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer System 9D–10. . . . . . . . . . . . . . . .
Rear Window Wiper (Hatchback) 9D–11. . . . . . . . . . .
Rear Window Washer System (Hatchback) 9D–13. . .
MAINTENANCE AND REPAIR9D–14 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9D–14. . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D–14. . . . . . . . . . . . . . . . . . . . . Windshield Wiper Motor 9D–14. . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D–15. . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade Insert 9D–16. . . . . . . . . . . . . .
Windshield Washer Reservoir 9D–16. . . . . . . . . . . . . .
Windshield Washer Pump(s) 9D–17. . . . . . . . . . . . . . .
Windshield Washer Nozzles 9D–18. . . . . . . . . . . . . . . .
Windshield Washer Hoses 9D–18. . . . . . . . . . . . . . . . .
Rear Window Wiper Arm (HATCHBACK) 9D–19. . . .
Rear Window Wiper Motor (HATCHBACK) 9D–20. . .
Rear Window Washer Nozzle (HATCHBACK) 9D–20
GENERAL DESCRIPTION AND SYSTEM
OPERATION9D–22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D–22. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D–22. . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D–22. . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Front Wheel Well Splash Shield Bolts1.5–13
Washer Fluid Reservoir Bolts8–71
Wiper Arm Linkage Nut5–44
Wiper Arm Nut2216–
Wiper Motor Bolts8–71
Rear Wiper Arm Nut11–97

9D – 2IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
SCHEMATIC AND ROUTING DIAGRAMS
WIPERS AND WASHER SYSTEM

WIPERS/WASHER SYSTEMS 9D – 3
DAEWOO V–121 BL4
WIPERS AND WASHER SYSTEM

9D – 4IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
WIPERS AND WASHER SYSTEM (HATCHBACK)

WIPERS/WASHER SYSTEMS 9D – 5
DAEWOO V–121 BL4
WIPERS AND WASHER SYSTEM (HATCHBACK)

9D – 6IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
DIAGNOSIS
WINDSHIELD WIPERS
Windshield Wipers Do Not Work At Any Speed
StepActionValue(s)YesNo
1Check fuse F9.
Is fuse F9 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
3Check the voltage at fuse F9.
Is the voltage equal to the specified value?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit to fuse F9.
Is the repair complete?–System OK–
51. Disconnect the wiper motor connector.
2. Turn the ignition ON.
3. Turn the wiper switch to HI.
4. Check the voltage at the wiper motor connector
terminal 5.
Is the voltage equal to the specified value?11–14 vGo to Step 6Go to Step 7
6Replace the wiper motor.
Is the repair complete?–System OK–
71. The wiper switch is still disconnected.
2. Turn the ignition ON.
3. Check for battery voltage at the wiper switch
connector terminal A8.
Is the voltage equal to the specified value?11–14 vGo to Step 9Go to Step 8
8Repair the open circuit between the wiper switch
connector terminal A8 and fuse F9.
Is the repair complete?–System OK–
91. The wiper switch is still disconnected.
2. Turn the wiper switch to HI.
3. Use an ohmmeter to check for continuity be-
tween wiper switch terminal A8 and A9.
Does the ohmmeter indicate the specified value?
0 WGo to Step 11Go to Step 10
10Replace the wiper switch.
Is the repair complete?–System OK–
11Repair the open circuit between the wiper switch and
the wiper motor.
Is the repair complete?–System OK–

WIPERS/WASHER SYSTEMS 9D – 7
DAEWOO V–121 BL4
Wipers Do Not Work On HI Speed, LO Speed OK
StepActionValue(s)YesNo
11. Turn the ignition ON.
2. Turn the wiper switch to HI.
3. Check voltage at the wiper motor connector
terminal 5.
Is voltage equal to the specified value?11–14 vGo to Step 2Go to Step 3
2Replace the wiper motor.
Is the repair complete?–System OK–
31. Disconnect the wiper switch.
2. Turn the wiper switch to HI.
3. Use an ohmmeter to check for continuity be-
tween wiper switch terminal A8 and A9.
Does the ohmmeter indicate the specified value?
0 WGo to Step 5Go to Step 4
4Replace the wiper switch.
Is the repair complete?–System OK–
5Repair the open circuit between wiper switch con-
nector terminal A9 and wiper motor connector termi-
nal 5.
Is the repair complete?–System OK–
Wipers Do Not Work On LO Speed, HI Speed OK
StepActionValue(s)YesNo
11. Turn the ignition ON.
2. Turn the wiper switch to LO.
3. Check the voltage at the wiper motor connec-
tor, terminal 6.
Is the voltage equal to the specified value?11–14 vGo to Step 2Go to Step 3
2Replace the wiper motor.
Is the repair complete?–System OK–
31. Disconnect the wiper switch.
2. Turn wiper switch to LO.
3. Use an ohmmeter to check for continuity be-
tween wiper switch terminal A8 and A5.
Does the ohmmeter indicate the specified value?
0 WGo to Step 5Go to Step 4
4Replace the wiper switch.
Is the repair complete?–System OK–
5Repair the open circuit between wiper switch con-
nector terminal A5 and wiper motor connector termi-
nal 5.
Is the repair complete?–System OK–

9D – 8IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
Wipers Do Not Work On Intermittent (INT), Other Speeds OK
StepActionValue(s)YesNo
11. Turn the ignition ON.
2. Turn the wiper switch to INT.
3. Check the voltage at wiper motor connector
terminal 2.
Does the voltmeter indicate a voltage equal to the
specified value?11–14 vGo to Step 5Go to Step 2
2Check for an open circuit between wiper switch con-
nector terminal B2 and wiper motor connector termi-
nal 2.
Is there an open circuit?–Go to Step 4Go to Step 3
3Replace the wiper switch.
Is the repair complete?–System OK–
4Repair the open circuit between wiper switch con-
nector terminal B2 and wiper motor connector termi-
nal 2.
Is the repair complete?–System OK–
51. Turn the ignition ON.
2. Turn the wiper switch to INT.
3. Check for pulsing voltage at wiper motor con-
nector terminal 6.
Does the voltmeter indicate a pulsating voltage
equal to the specified value?11–14 vGo to Step 7Go to Step 6
6Replace the wiper motor.
Is the repair complete?–System OK–
71. Ignition ON.
2. Check the voltage at the wiper switch connec-
tor terminal A6.
Is voltage pulsating at the specified value?11–14 vGo to Step 8Go to Step 9
8Replace the wiper switch.
Is the repair complete?–System OK–
9Repair the open circuit between the wiper switch and
the wiper motor.
Is the relay complete?–System OK–