engine oil capacity DATSUN 510 1969 Service Repair Manual
[x] Cancel search | Manufacturer: DATSUN, Model Year: 1969, Model line: 510, Model: DATSUN 510 1969Pages: 171, PDF Size: 10.63 MB
Page 28 of 171
The
thermostat
can
be
tested
by
suspending
it
with
a
thermometer
in
a
container
ftlled
with
water
Heat
the
water
gradually
and
stir
it
to
obtain
a
uniform
temperature
Maintain
a
constant
check
of
the
temperature
and
make
sure
that
neither
the
thermostat
or
thermometer
touch
the
sides
of
the
container
or
false
readings
will
be
obtained
The
thermostat
should
begin
to
open
at
a
temperature
of
820C
1
50C
179
60F
2
70Fj
and
should
be
fully
open
with
a
maximum
valve
lift
of
8
mm
0
315
in
at
a
temperature
of
950C
2030F
When
installing
the
thermostat
apply
adhesive
to
both
sides
of
the
gasket
before
refitting
the
water
outlet
elbow
RADIATOR
Removal
Drain
the
cooling
system
as
previously
described
and
remove
the
front
grille
2
Disconnect
the
radiator
upper
hose
lower
hose
and
hose
to
the
reservoir
tank
3
Remove
the
radiator
securing
bolts
and
lift
out
the
radiator
Fig
B
4
It
should
be
noted
that
cars
fitted
with
automatic
transmission
incorporate
a
transmission
oil
cooler
which
must
be
disconnected
Installation
is
a
reversal
of
the
removal
procedure
refill
the
system
as
previously
described
FLUID
COUPLING
The
water
pump
is
equipped
with
a
fluid
coupling
on
vehicles
fitted
with
an
air
conditioner
The
fluid
coupling
Limits
the
maximum
fan
speed
to
approximately
3000
r
p
ro
and
eliminates
noise
and
loss
of
power
at
high
engine
speeds
A
fault
in
the
coupling
may
be
caused
by
the
entry
of
foreign
matter
If
a
fault
developes
the
oupling
must
be
removed
and
dismantled
and
the
interior
cleaned
by
washing
in
solvent
The
condition
of
the
seal
and
bearing
must
be
care
fully
checked
and
the
coupling
replaced
if
the
latter
items
have
become
blackened
If
oil
leaks
occur
it
will
be
necessary
to
replace
the
water
pump
assembly
with
the
coupling
After
cleaning
the
unit
refill
with
11
5
cc
silicon
oil
using
a
suitable
syringe
TechnIcal
Data
Radiator
Radiator
cap
working
pressure
Radiator
core
heightxwidth
x
thickness
1400
and
1600
cc
engines
510
body
1600
and
1800
cc
engines
610
body
Corrugated
fin
type
0
9
kg
sq
cm
13Ib
sq
in
280x488x38mm
I
LOx
19
2x
1
49
in
360x502x32mm
l4
2x19
8x1
26
in
Thermostat
valve
opening
temperature
Standard
B20C
l
BOOF
Cold
climates
880C
1900F
Tropical
climates
76
50C
l700F
Max
valve
lift
Cooling
system
capacity
With
heater
Without
heater
Cooling
system
capacity
With
heater
Above
8
mm
0
31
in
6
8litres
1
75
US
gall
1
5
Imp
gall
6
4litres
1
75
US
gall
1
375
Imp
gall
1600
and
1800
cc
engines
610
body
6
5litres
l
7
US
gall
1
375
Imp
gall
6
0
Iitres
1
625
US
gall
1
375
Imp
gall
Without
heater
27
Page 33 of 171
TechnIcal
Data
IGNITION
DISTRIBUTOR
Type
L16
ll8
with
single
carbl
L16
L18
with
twin
arb
L14
Firing
order
Rotation
Ignition
timing
BTDC
0411
58K
0409
54K
0411
63
Dwen
angle
Hitachi
D411
58K
Hitachi
D409
54
K
Hitachi
0411
63
I
3
4
2
anticlockwise
100
at
600
r
p
m
140
at
650
c
p
m
80
at
600
r
p
m
49
550
Contact
point
gap
setting
Contact
spring
tension
0
45
0
55
mm
O
OI77
0
0217
in
0
50
0
65
kg
l
l
0
I
43
lb
Condenser
capacity
0
22
0
44
F
IGNITION
COil
Type
Spark
plugs
With
single
carb
With
twin
carb
Plug
gap
Tightening
torque
Hitachi
6
R
200
NGK
BP
5ES
NGK
BP
6ES
0
8
0
9
mm
0
031
0
035
in
1
5
2
5
kgm
II
15Ib
ft
1300cc
engine
IGNITION
TIMING
Adjustment
100
B
T
D
C
600
r
p
m
32
Page 36 of 171
and
seats
or
a
weak
diaphragm
return
spring
A
pressure
above
the
specified
figure
may
be
due
to
an
excessively
strong
and
tight
diaphragm
Capacity
test
The
capacity
test
can
be
carried
out
when
the
static
pressure
has
been
tested
and
conforms
with
the
specified
figure
of
0
18
kg
sq
cm
2
6Ib
sq
inJ
Disconnect
the
fuel
line
at
the
carburettor
and
place
a
container
under
the
end
of
the
pipe
to
act
as
a
fuel
sump
Start
the
engine
and
run
it
at
a
speed
of
1000
Lp
m
The
amount
of
fuel
delivered
from
the
pump
in
one
minutc
should
be
1000
cc
2
1
US
pt
If
petrol
does
not
flow
from
the
opcned
end
of
the
pipe
at
the
correct
rate
then
either
the
fuel
pipe
is
clogged
or
the
pump
is
not
operating
correctly
If
the
latter
cause
is
suspected
the
pump
must
be
removed
and
inspected
as
described
below
FUEL
PUMP
Removing
and
Dismantling
Before
removing
the
pump
take
off
the
petrol
tank
cap
and
disconnect
the
pump
inlet
and
outlet
pipes
Blow
through
the
pipes
with
compressed
air
to
make
sure
that
they
are
not
clogged
Remove
the
pump
retaining
nuts
withdraw
the
pump
and
dismantle
it
in
the
following
order
Referring
to
Fig
D
l
Take
out
the
screws
holding
the
two
body
halves
together
and
scparate
the
upper
body
from
the
lower
body
2
Remove
the
cap
and
cap
gasket
3
Unscrew
the
eI
bow
and
connector
4
Take
off
the
valve
retainer
and
remove
the
two
valves
5
To
remove
the
diaphragm
diaphragm
spring
and
lower
body
sealing
washer
press
the
diaphragm
down
against
the
force
of
the
spring
and
tilt
the
diaphragm
at
the
same
time
so
that
the
pull
rod
can
be
unhooked
from
the
rocker
arm
link
Fig
D
7
The
rocker
arm
pin
can
be
driven
out
with
a
suitable
drift
FUEL
PUMP
Inspection
and
Assembly
Check
the
uppcr
and
lower
body
halves
for
cracks
Inspect
the
valve
and
valve
spring
assembly
for
signs
of
wear
and
make
sure
that
the
diaphragm
is
not
holed
or
cracked
also
make
sure
that
the
rocker
arm
is
not
worn
at
the
point
of
contact
with
the
camshaft
The
rocker
arm
pin
may
cause
oil
leakage
if
worn
and
should
be
renewed
Assembly
is
a
reversal
of
the
dismantling
procedure
noting
the
following
points
Fit
new
gaskets
and
lubricate
the
rocker
arm
link
and
the
rocker
arm
pin
before
installing
The
pump
can
be
tested
by
holding
it
approximately
I
metre
3
feet
above
the
level
of
fuel
and
with
a
pipe
connected
between
the
pump
and
fuel
strainer
Operate
the
rocker
ann
by
hand
the
pump
is
operating
correctly
if
fuel
is
drawn
up
soon
after
the
rocker
ann
is
released
CARBURETTOR
IDLING
ADJUSTMENT
The
idling
speed
cannot
be
adjusted
satisfactorily
if
the
ignition
timing
is
incorrect
if
the
spark
plugs
are
dirty
or
if
the
valve
clearances
are
not
correctly
adjusted
Before
adjusting
the
idling
speed
set
the
hot
valve
clearances
t
o
0
25
mm
0
0098
in
for
the
intake
valves
and
0
30
mm
0
0118
in
for
the
exhaust
valves
as
described
in
the
ENGINE
section
Idling
adjustment
is
carried
out
with
the
throttle
stop
screw
in
conjunction
with
the
idling
adjustment
screw
See
Fig
D
8
Run
the
engine
until
it
attains
its
normal
operating
temperature
and
then
switch
off
Starting
from
the
fully
closed
position
unscrew
the
idling
adjustment
screw
by
approximately
three
turns
Screw
the
throttle
stop
screw
in
by
two
or
tftr
e
turns
and
start
th
engine
Unscrew
the
throttle
stop
screw
until
the
engine
commences
to
run
unevenly
then
screw
in
the
idling
adjustment
screw
so
that
the
engine
runs
smoothly
at
the
highest
speed
Readjust
the
throttle
stop
screw
to
drop
the
engine
speed
of
approximately
600
r
p
m
is
obtained
WARNING
Do
not
attempt
to
screw
the
idling
adjustment
screw
down
completely
or
the
tip
of
the
screw
may
be
damaged
FAST
IDLE
OPENING
ADJUSTMENT
The
choke
valve
is
synchronized
with
the
throttle
valve
and
connected
to
it
by
levers
as
shown
in
Fig
D
9
The
fast
idle
opening
can
be
check
by
fully
closing
the
choke
valve
and
measuring
the
clearance
between
the
primary
throttle
valve
and
the
wall
of
the
throttle
chamber
This
clearance
being
shown
as
A
in
the
illustration
The
clearance
for
the
carburettor
types
is
as
follows
Carburettor
type
Throttle
opening
angle
180
180
190
Dimension
A
213304
361
13304
4
I
13282
331
1
55mm
0
06lin
1
55mm
0
06Iin
1
3
mm
0
051
in
35
Page 148 of 171
Fan
coupling
Pulley
ratio
fan
and
water
pump
Tuning
data
Basic
timing
Idling
speed
Distributor
dwell
angle
Spark
plug
gap
Choke
setting
CO
percent
setting
Fan
rpm
water
pump
rpm
3
300
4
000
120
103
Ll71
50
A
T
D
C
700
rpm
650
rpm
automatic
490
550
at
0
02
in
breaker
gap
0
8IJ
0
90
mm
0
03
I
5
0
0355
in
Manual
6
0
I
0
5
air
supply
hose
disconnected
Air
pump
drive
belt
tensioning
Permissible
slackness
of
8
0
12
0
mm
0
3
15
0
4
72
in
under
a
load
of7
1O
kg
1
54
2
20
lb
IGNITION
SYSTEM
DISTRIBUTOR
Type
Firing
order
Rotation
Igntion
timing
Without
emission
control
With
emission
control
Dwell
angle
Condenser
capacity
Advance
characteristics
D416
57
distributor
Hitachi
D416
57
Hitachi
D423
53
with
emission
control
system
134
2
Anti
clockwise
80
B
T
D
C
at
600
rpm
50
A
T
D
C
at
600
r
p
m
49
to
55
degreos
0
20
0
24
1
F
Centrifugal
Start
Maximum
degree
r
p
m
Vacuum
Start
Maximum
degree
r
p
m
Advance
characteristics
D423
53
distributor
Centrifugal
Start
Maximum
degree
r
p
m
Vacuum
Start
Maximum
degree
r
p
m
IGNITION
COIL
Type
Primary
voltage
Spark
gap
Primary
resistance
Secondary
resistance
SPARKING
PLUGS
Type
Gap
Fuel
Systenl
DESCRIPTION
FUEL
PUMP
Testing
FUEL
PUMP
Removing
and
Dismantling
CARBURETTOR
Idling
adjustment
FUEL
LEVEL
Adjusting
STARTING
INTERLOCK
VALVE
OPENING
THROTTLE
VALVE
INTERLOCK
OPENING
CARBURETIOR
Removing
and
Dismantling
DESCRIPTION
A
dual
barrel
down
draught
type
carburettor
is
fitted
to
vehicles
with
the
G
18
engine
A
Stromberg
type
D3034C
carburet
tor
is
installed
on
engines
with
exhaust
emission
controL
and
a
Solex
type
DAK340
carburettor
on
engines
not
equipped
with
this
type
of
system
Both
types
of
carburettors
incorporate
a
550
r
p
m
01
50
at
I
400
16
50
at
2
800
80
mmHg
6
50
at
200
r
p
m
475
r
p
m
01
50
at
1
000
23
50
at
2
600
80
mm
Hg
30
at
120
r
p
m
go
at
400
r
p
m
Hanshin
HM
12F
or
HP5
I
OE
with
emission
control
system
12
volts
more
than
6
mm
0
2362
in
3
8
ohms
at
200C
I
1
2
I
6
8
ohms
at
200
C
NGK
BP
6E
0
7
0
8
mm
0
028
0
031
in
or
0
80
9
mm
0
031
0
035
in
with
emission
control
system
primary
system
for
normal
running
and
a
secondary
system
for
full
load
running
a
float
assembly
which
supplies
fuel
to
both
primary
and
secondary
systems
a
starting
mechanism
and
accelerator
pump
which
provides
a
richer
mixture
on
accelera
tion
SI7
Page 150 of 171
The
type
D3034C
carburettor
has
certain
additional
features
These
include
a
power
valve
mechanism
to
improve
the
performance
at
high
speed
a
fuel
cut
off
valve
which
cuts
the
fuel
supply
when
the
ignition
key
is
turned
to
the
off
position
and
an
idling
limiter
to
maintain
the
emissions
below
a
certain
level
Sectional
views
of
the
two
types
of
pumps
are
shown
in
Figs
8
1
and
B
2
An
EP
3
electrical
fuel
pump
is
located
in
the
centre
of
the
spare
wheel
housing
in
the
boot
Fig
B
3
shows
a
sectional
view
of
the
pump
with
its
contact
the
pump
mechanisms
solenoid
relay
and
built
in
filter
The
air
cleaner
uses
a
viscous
paper
type
element
which
should
be
replaced
every
40
000
km
24
000
miles
Cleaning
is
not
required
and
should
not
be
attempted
The
cartridge
type
fuel
strainer
incorporates
a
fibre
clement
which
should
be
renewed
at
inervals
not
exceeding
40
000
km
24
000
miles
Fit
B
4
shows
a
sectional
view
of
the
assembly
The
fuel
lines
should
not
be
disconnected
from
the
strainer
when
the
fuel
tank
is
full
unless
absolutely
necessary
as
the
strainer
is
below
the
fuel
level
FUEL
PUMP
Testing
Disconnect
the
fuel
hose
from
the
pump
outlet
Connect
a
hose
with
an
inner
diameter
of
approximately
6
mm
0
024
in
to
the
pump
outlet
and
place
a
container
under
the
end
of
the
pipe
Note
that
the
inner
diameter
of
the
pipe
must
not
be
too
small
or
the
pipe
will
be
incapable
of
delivering
the
correct
quantity
of
fuel
when
testing
Hold
the
end
of
the
hose
above
the
level
of
the
pump
and
operate
the
pump
for
more
than
IS
seconds
to
check
the
delivery
capacity
The
capacity
should
be
I
400
cc
3
24
U
S
pts
in
one
minute
or
less
The
pump
must
be
removed
from
the
vehicle
if
it
does
not
operate
or
if
a
reduced
quantity
of
fuel
flows
from
the
end
of
the
hose
Remove
the
pump
from
the
vehicle
and
test
as
follows
Connect
the
pump
to
a
fully
charged
battery
If
the
pump
now
operates
and
discharges
fuel
correctly
the
fault
does
not
lie
in
the
pump
but
may
be
attributed
to
any
of
the
following
causes
Battery
voltage
drop
poor
battery
earth
loose
wiring
loose
connections
blocked
hoses
or
a
faulty
carburettor
If
the
pump
does
not
operate
and
discharge
fuel
when
connected
to
the
battery
then
the
pump
itself
is
faulty
and
must
be
checked
as
follows
First
make
sure
that
current
is
flowing
This
will
be
indica
ted
by
sparking
at
the
tenninals
If
current
flows
the
trouble
is
caused
by
a
sticking
pump
plunger
or
piston
The
pump
must
be
dismantled
in
this
case
and
the
parts
thoroughly
cleaned
in
petrol
If
the
current
does
not
flow
a
coil
or
lead
wire
is
broken
and
the
pump
must
be
renewed
A
reduced
fuel
flow
is
caused
by
a
faulty
pump
inlet
or
discharged
valve
or
blocked
filter
mesh
The
pump
must
of
course
be
dismantled
and
serviced
as
necessary
FUEL
PUMP
Removing
and
Dismantling
Remove
the
bolts
attaching
the
fuel
pump
cover
to
the
floor
panel
see
Fig
B
S
Remove
the
bolts
attaching
the
pump
to
the
cover
2
Disconnect
the
cable
and
fuel
hoses
Withdraw
the
pump
Dismantle
as
follows
Slacken
the
locking
band
screws
and
remove
the
strainer
strainer
spring
filter
strainer
seal
and
locking
band
Remove
the
snap
ring
Withdraw
the
four
screws
from
the
yoke
and
remove
the
electromagnetic
ulJ
it
Press
the
plunger
down
and
withdraw
the
inlet
vaive
the
packing
and
the
cylinder
and
plunger
assembly
A
defective
eledrical
unit
cannot
be
dismantled
as
it
is
sealed
and
must
be
renewed
as
a
complete
unit
FUEL
PUMP
Inspection
and
Assembly
Wash
the
strainer
filter
and
gasket
in
petrol
and
dry
using
compressed
air
Renew
the
filter
and
gasket
if
necessary
Note
that
the
filter
should
be
cleaned
every
40
000
km
24
000
miles
Wash
the
plunger
piston
and
inlet
valve
in
petrol
and
make
sure
the
piston
moves
smoothly
in
the
cylinder
Replace
the
parts
if
found
to
be
defective
Insert
the
plunger
assembly
into
the
cylinder
of
the
electri
cal
unit
and
move
the
assembly
up
and
down
to
make
sure
tha
t
the
contacts
are
operated
If
the
contacts
do
not
operate
the
electrical
unit
is
faulty
and
must
be
renewed
Assembly
is
a
reversal
of
the
dismantling
procedures
tak
ing
care
to
renew
the
gaskets
as
necessary
CARBURETIOR
Idling
Adjustment
The
D3034C
carburettor
fitted
to
engines
equipped
with
an
emission
control
system
must
be
adjusted
as
described
under
the
heading
IGNITION
TIMING
AND
IDLING
SPEED
in
the
section
EMISSION
CONTROL
SYSTEM
Reference
should
be
made
to
carburettor
idling
adjustment
procedures
for
the
L14
L16
and
LI8
engines
when
adjusting
the
type
DAK
340
carburettor
fitted
to
the
G
18
engine
A
smooth
engine
speed
of
approximately
550
rpm
should
be
attained
in
this
case
FUEL
lEVEL
Adjustment
DAK
340earburettor
A
constant
fuellevcl
in
the
float
chamber
is
maintained
by
the
float
and
needle
valve
See
Fig
8
6
If
the
fuel
level
does
not
correspond
with
the
level
gauge
line
it
will
be
necessary
to
care
fully
bend
the
float
seat
until
the
float
upper
position
is
correctly
set
The
clearance
H
between
valve
stem
and
float
seat
should
be
I
5
mm
0
0059
in
with
the
float
fully
lifted
Adjustment
can
be
carried
out
by
carefully
bending
the
float
stopper
3
FUEL
lEVEL
Adjustment
D3034Ccarburettnr
The
fuel
level
should
correspond
with
the
level
gauge
line
Adjustment
can
be
carried
out
if
necessary
by
changing
the
gaskets
between
the
float
chamber
body
and
needle
valve
seat
The
gaskets
are
shown
as
item
4
in
Fig
B
7
When
correctly
adjusted
there
should
be
a
clearance
of
approximately
7
mm
0
027
in
between
float
and
chamber
as
indicated
STARTING
INTERLOCK
VALVE
OPENING
The
choke
valve
at
its
fully
closed
position
automatically
opens
the
throttle
valve
to
an
optimum
angle
of
14
degrees
on
the
type
DAK
340
carburettor
and
13
5
degrees
on
the
D3034C
carburettor
With
the
choke
valve
fully
closed
the
clearance
G
I
in
Fig
8
should
be
1
I
mm
0
0433
in
This
clearance
S19
Page 154 of 171
Accelerator
pump
Piston
diameter
Pump
discharge
Outer
hole
position
Middle
hole
position
Inner
hole
position
Pump
nozzle
diameter
Main
nozzle
diameter
Primary
Secondary
14
0
mm
0
551
in
0
2
cc
per
stroke
0
4
cc
per
stroke
0
6
cc
per
stroke
0
5
mm
0
020
in
2
3
mm
0
0906
in
2
8
mm
0
110
in
Throttle
valve
fully
closed
angle
Primary
10
degrees
Secondary
20
degrees
Idling
opening
5
degrees
approx
Choke
valve
fully
closed
angle
10
degrees
Throttle
opening
at
full
choke
13
5
degrees
FUEL
PUMP
Type
Delivery
Electric
1400
cc
in
one
minute
Emission
control
system
Air
pump
bracket
to
cylinder
head
nut
Adjusting
bar
to
bracket
bolt
Air
pump
to
bracket
bolt
Air
pump
to
adjusting
bar
nut
Anti
backfrre
bracket
to
rocker
cover
0
4Q
0
65
kgm
2
94
7
lb
ft
Anti
backfire
valve
to
bracket
0
4Q
O
65
kgm
2
94
7
lb
ft
Sensing
hose
clamp
to
rocker
cover
0
4Q
0
65
kgm
2
M
7
Ib
ft
Air
gallery
to
exhaust
manifold
plug
5
Q
6
0
kgm
36
243
4lb
ft
Check
valve
to
air
gallery
9
0
10
5
kgm
65
1
75
9Ib
ft
1
6
2
4
kgm
I
1
6
17
4Ib
ft
1
6
2
4
kgm
I
1
6
17
4Ib
ft
1
6
2
4
kgm
I
1
6
17
4
lb
ft
1
6
2
4
kgm
11
6
17
4Ib
ft
Front
SuspensIon
SteerIng
Description
Steering
Maintenance
Wheel
hub
and
bearing
Stabilizer
Spring
and
strut
assembly
Transverse
link
and
lower
ball
joint
Suspension
member
Front
wheel
alignment
Steering
wheel
and
column
Rack
and
pinion
and
tie
rod
Collapsible
steering
DESCRIPTION
The
front
suspension
is
of
the
strut
type
with
the
coil
spring
and
hydraulic
damper
units
mounted
on
the
crossmember
and
transverse
link
assembly
See
Fig
C
I
Vertical
movement
of
the
suspension
is
controlled
by
the
strut
assembly
Forward
and
rearward
movement
is
absorbed
by
compression
rods
6
and
side
movement
controlled
by
the
transverse
links
Front
suspension
servicing
procedures
are
similar
to
those
given
for
vehicle
fitted
with
L14
Ll6
and
LIB
engines
and
can
be
carried
out
by
reference
to
the
instructions
given
in
the
appropriate
section
Camber
and
castor
angles
are
preset
and
cannot
be
adjusted
and
a
check
must
be
made
for
signs
of
damage
to
the
suspension
system
if
the
angles
do
not
confonn
to
the
figures
given
in
Technical
Data
The
steering
is
of
the
direct
acting
rack
and
pinion
type
See
Fig
C
2
A
rubber
coupling
which
absorbs
vibration
and
two
universal
join
ts
are
incorpora
ted
between
the
steering
wheel
and
gear
assembly
The
collapsible
type
of
steering
column
assembly
Fig
C3
is
an
optional
fitting
A
full
description
of
this
type
of
assembly
i
given
in
the
Steering
section
for
L14
L16
and
L18
engines
STEERING
Maintenance
The
steering
system
should
be
lubricated
every
two
years
or
50
000
km
30
000
miles
whichever
comes
fIrst
A
lithium
base
multipurpose
grease
must
be
used
for
the
rack
and
pinion
and
rack
and
tie
rod
joints
The
plug
on
the
steering
gear
housing
should
be
removed
and
a
grease
nipple
fitted
so
that
the
recommended
quantity
of
10
to
15
gram
0
35
to
0
53
oz
of
grease
can
be
injected
Remove
the
grease
nipple
and
replace
the
plug
when
lubrication
is
completed
The
grease
reservoir
on
the
tube
side
should
be
replenished
when
the
level
of
grease
falls
to
approximately
one
third
ofits
capacity
WHEEL
HUB
AND
BEARING
Removal
and
Installation
Wheel
hub
and
bearing
servicing
procedures
are
similar
to
those
previously
given
for
vehicles
fitted
with
L14
LI6
and
LIB
engines
S23