brake light DATSUN B110 1973 Service Repair Manual

Control

valve

assembly
AUTOMATIC
TRANSMISSION

Oil

from

pump

ru
nn

i

I
I
I
Throttle
valve

I

I

1
m
nn

I
Auxiliary
valve

I
Regulator
valve

j

Manual
valve

I

Uoe

pressure

Speed
change
L

I
Governor

valve

I
I
valve

J
1
1

Clutch
and
brake

Flow

chart
of

control
valve

system

The
control
valve

assembly
receives

oil

from
the

pump
and
the

individual

signals
from
the
vacuum

diaphragm

and
transmits
the
individual

line

pres

sures
to
the
transmission
friction

ele

ment

torque
converter
circuit
and

lubricating
system
circuit

as
the
out

puts
To
be

more

specifically
the
oil

from
the
oil

pump
is

regulated
by
the

regulator
valve
and
line

pressures
build

up
The
line

pressures
are
fed
out
from

the
control
valve

assembly
as

they
are

through
various
direction

changeover

valves

including
ON
OFF
valve
and

regulator
valves

newly
reformed
to
a

throttle

system
oil

pressure
and

op

crates
other
valves

or

finally
the
line

pressure
are
transmitted
to

the
re

quired
clutch
or
brake
servo

piston

unit
in

response
to
the

individual

running
conditions
after

receiving
sig

nals
from
the

previously
described

vacuum
diaphragm
downshift
sole

noid

governor
valve

and
or

manual

linkage

The
control
valve

assembly
consists

of
the

following
valves

Pressure

regulator
valve

2
Manual
valve

3
1st

2nd
shift
valve
4

2nd
3rd
shift

valve

S

Pressure

modifier
valve

6

Yacuum
throttle
valve

7

Throttle
back

up
valve

8
Solenoid

downshift
valve

9
Second

lock
valve

0

2nd
3rd

timing
valve

Pressure

regulator
valve

PRV

The

pressure
regulator
valve

re

ceives

valve

spring
force
force
from

plug
created

by
the
throttle

pressure

16
and
line

pressure
7
and
force

of

the

throttle

pressure
18

With
the

mutual

operations
of
those
forces
the

PRY

regulates
the
line

pressure
7
to

the

most
suitable

pressures
at
the

individual

driving
conditions

The
oil
from
the
oil

pump
is

ap

plied
to
the

ring
shaped
area

through

orifice
20
As

the
result
the
PRY
is

depressed
downward
and

moves
from

port
7

up
to
such
extent
that
the

space
to
the

subsequent
drain

port

marked
with
x
in

Figure
AT
10

opens
slightly
Thus
the
line

pressure

7
is
balanced
with
the

spring
force

AT
7
and
the
PRY
is

thereby
balanced
In

this
the

space
from
the

port
7

to
the

subsequent
converter
oil

pressure
14

circuit

has
also
been

opened
As

the

result
the

converter
is
filled
with
the

pressurized
oil
in
the
circuit
14
and

the

oil
is

further
u
d

for
the

Iubrica

tion
of
the
rear
unit
Moreover

a

part

of
the
oil
is

branched
and

used
for
the

lubrication
of
front
unit

for
the
front

and
rear
clutches

When
the

accelerator

pedal
is
de

pressed
the
throttle

pressure
16
in

creases
as

described
in
the

preceding

paragraph
oil

pressure
is

applied
to

the

plug
through
orifice
21
and
the

pressure
is

added
to
the

spring
force

As
the

result
the
PRY
is

contrarily

depressed
upward
space
to
the
drain

port
is

reduced
and
the
line

pressure

7
increases

Afl

II

Jwi
06

A

J
L
I

7

I

tf

Iij

BL

i
il
J

jti
r

x

r
1
J

I

l

I

X

6

C

l
o

ii
J

f

A

T09S

Fig
AT
10
Pressure

regulator
value

tr
r

Fig
A
T
49

Torque
converter

aligning
cut

3
When

connecting
torque
con

verter

to
transmission

measure
dis

tance
A

to
be

certain
that

they
are

correctly
assembled
See

Figure

AT
50

Distance
A

More
than
16
5
IllIll

0
650
in

A

AT117

Fig
A
T
50

Installing
torque
converter
CHASSIS

4
Bolt
converter
to
drive

plate

Tightening
torque

0
8

to
1
0

kg
Ill
5
8
to
7
2
ft
Ib

Note

Align
chalk

marks

painted
a

cross

both

parts
during
disas

sembling
processes

5

After
converter
is
installed

rotate

crankshaft

several
turns
and
check
to

be
sure
that

transmission
rotates

freely

without

binding

6
Pour

recommended
automatic

transmission
fluid

up
to

correct
level

through
oil

charge

pipe

7

Connect
manual

lever
to

shift

rod

Operation
should
be
carried

out

with
manual
and

selector
levers
in

N

8
Connect

inhibitor
switch
wires

Notes

a
Refer
to

covering
topic

under

Checking
and

adjusting

inhibitor
switch
on

page

AT
51

b

Inspect
and

adjust
switch
as

above
whenever
it
has

to
be

removed
for

service

9
Check
inhibitor
switch
for

op

eration

AT
34
Starter
should

be

brought
into

op

eration

only
when
selector
lever
is
in

P
and
N

positions
it

should
not

be

started
when
lever
is
in
D

2

1
and
R

positions

Back

up
lamp
should
also

light

when
selector
lever
is

placed
in
R

position

10
Check
level
of
oil
in

transmis

sion
For
detailed

procedure
see

page

AT
49

II
Move

selector
lever

through
all

positions
to
be
sure
that
transmission

operates
correctly

With
hand
brake

applied
rotate

engine
at

idling
Without

disturbing

the

above

setting
move

selector
lever

through
N

to
D

to
2
to
I

and
to
R
A

slight
shock
should
be

felt

by
hand

gripping
selector
each

time
transmission
is

shifted

Note
See

page
AT

50
for

checking

enigne

idling

12

Check
to
be

sure
that
line

pres

sure
is
correct

To

do
this
refer
to

relative

topic
under

Testing
line

pres

sure
on

page
AT
53

13

Perform

stall
test

as

per
the

instructions
on

page
AT

51

Assembly

I

Prior
10

assemlbing
dip
all

parts

in

clean
automatic

transmission
fluid

Reverse

disassembly
procedure
to

assemble
brake

2
Use
extreme
care
to

avoid

dam

aging
rubber

ring
when

installing
seal

lace

3
Blow

under

pressure
air
from

apply
side
of

piston
to
lislen
for
defi

nite

piston

operation
as

shown
in

Figure
AT

93

4

With

appIy
side
of

piston
plugged

with

thumb
blow
air
under

pressure

into

cylinder
from
release

side
as

shown
in

Figure
AT
94
If
retainer

is

raised
a
little
it
is

an
indication
that

attaching
bolts

are
loosened

calling

for

retightening

Governor

Disassembly

l

Separate

governor
from

oil
dis

tributor

by

unscrewing

attaching
bolts

2
To

disassemble

secondary
gover

nor

remove

spring
seat

spring
and

secondary
governor
valve
from
valve

body
in

this

written
order
as
shown
in

Figure
AT
95

3

If

primary

governor
is

to
be
dis

assembled
for

any
purpose
remove

spring
seat

primary
governor
valve

spring
and

spring
eal
CHASSIS

I
Anchor
end

pin

2
Band

strut

3

Return

spring

4

Piston
stem

5
Band

servo

piston

6
Release

7

Apply

8

Servo

piston

relainer

9

Transmission
case

10

Band
brake

AT074

Fig
A
T
92
Sectional
view

of
servo

piston

Fig
A
T
93

Testing
piston

Apply
side

Fig
A
T
94

Testing
pi8ton

Rele
side

Inspection

I

Check
valve
for

defective
condi

tion

Replace
spring
if

found

weaken

ed
too

badly
beyond
use
Defective

piston
should

also
be

replaced
with

a

new
one

2
Examine
if

primary

governor

slides

freely
without

binding

3

To
determine

if

secondary
gover

nor
is
in

good
condition
blow

air

under

light
pressure
into
hole
at

A

to

listen
for
noise

like
a

model

plane

AT
44
r
To
control

valve

Governor

pressure

15

1

4

From
control

valve

Line

pressure
I

I

Primary

governor

2

Secondary
governor

3

Governor
valve

body
A
TogO

4
Oil

distributor

5

Output
shaft

Fig
A
T
95

Testing
secondary

governor

Assembly

Reverse

disassembly
procedure
to

assemble

governor

Note
Do
nol

confuse

primary
gover

nor

wilh

secondary
governor

After

instaDation
check
to
be

sure
that

spring
is
nol

de

flecled

Oil

pump

Disassembly

I

Free

pump
cover
from

pump

housing
by

removing
attaching
bolts

2
Take
out
inner
and

outer

gears

from

pump

houisng

Inspection

1

Inspect
gears
for
wear
or

damage

to

gear
leeth

Replace
rubber

ring
if

found

damaged
excessively

beyond

use

2

Using
a

straight
edge
and
feelers

measure

pump
and

gear
clearances
as

follows

Clearance
between
inner

or
outer

gear
and

pump
cover
See

Figure

AT
96

Standard
clearance

0
02

to
0
04
mm

0

0008
to
0
0016
in

Replace
if

going
over
0

08
mm

0
0031
in

c

Inspection
and

adJu
Stmenf
trouble
first
check

the

linhge
f
no

1
i

jI
fect

is
found
in
the
lin1

age
check

of

manu
a
l

liiiJ
i

the
inhibitor
switch

Th

d
1F

aI
S
t
th
I
I
f
e

a

JU
i

J
u

epara
e
e

range
se
eet

ever
rom

Iy

important
ii
s3

ns
etion
of
oil
the
lower
shift

rod
and
turn
the

range

1

level
for
the
automatiC

tran
smission
select
lever
to
N

Therefore

great
care
should

be
exer

Note

In
the

position
N

the
slot
of

cised
because
defective

adjustment
will

the
manual
shaft
is

vertical

result
in

the
breakdown
of
the

trans

By
the
use
of
the
tester
check

the

two
bIack

yellow
BY
wires

from
the

inhibitor
switch
in
the

ranges
N

and

P

and
the

two
red
bIack

RB
wires

in
the

range
R
for

continuity
Turn

range
select
lever
to
both

directions

from
each
lever
set

position
and
check

each

continuity

range
It
is

normal
if

the

electricity
is
on
while
the

lever
is

within

an

angle
of

about
3
0

on

both

sides
from
each

lever
set
line
How

ever
if
its

continuity
range
is
obvi

ously
unequal
on
both

sides
the

adjustment
is

required

f

any
malfunction
is

found
un

screw
the

fastening
nut
of
the

range

selector
lever

and
two

fastening
bolts

of

the
switch

body
and
then
remove

the
machine
screw

under
the
switch

body
Adjust
the
manual
shaft
correct

ly
to
the

position
N

by
means
of

the
selector
lever

When
the
slot
of

the
shaft

becomes
vertical
the
detent

works
to

position
the
shaft

correctly

with

a
click
sound

Move
the

switch

slightly
aside
so

that
the
screw
hole
will
be

aligned

with
the

pin
hole
of
the
internal
rotor

combined
with
the

manual
shaft
and

check
their

alignment
by
inserting
a

1
5

0101
0
0591
in
diameter

pin
into

the
holes
If

the

alignment
is

made

correct
1
5ten
the
switch

body
with

the

bolts

pull
out
the

pin
and

tighten

up
the
screw

again
into
the
hole
and

fasten
the
selector
lever
as
before

Check
over

again
the

continuity
with

the

tester
If
the
malfunction
still

remains

replace
the
inhibitor
switch
mission

Inspection

Pull
the
selector
lever

toward

you

and
turn
it

so
far
as
p

to
1

range

where
clicks
will
be
felt

by
hand
This

is

the
detent
of
manual
valve
in
the

body
and
indicates
the
correct

posi

tion

of
the

lever

Inspect
whether
the

pointer
of

selector
dial

corresponds
to
this

point

and
also
whether
the
lever

comes
in

alignment
with
the

stepping
of

posi

tion

plate
when
it
is

released

Adjustment

This

procedure
can

be
accom

plished
by
referring
to
Removal
and

nstallation

Checking
and

adjusting

inhibitor
switch

The
inhibitor
switch
serves

to
light

the

reverse

lamp
in
the

range
R
of

the
transmission

operation
and
also
to

rotate
the

starter
motor
in
the

ranges

N
and
P

j

r@
I

If

r
f
B

@
I

Jt
@
@

c
v@

i

r
fji

AT109

1
Inhibitor

switch

2
Manual

shaft

3
Washer

4

Nut

5

Manual

plate

Fig
AT
II
0
Con
truction

of
inhibitor

witch
6
Washer

7

Nut

8
Inhibitor
switch

9

Range
select
lever

Check
whether
the

reverse
lamp

and
the
starter
motor

operate
normal

ly
in

these

ranges
If
there
is

any
t

ki

A

mm
ATIC
TRANSMISSION

STALL
TEST

The

purpose
of
this
test
is
to
check

the
transmission

and

engine
for

trou

ble

by
measuring
the
maximwn

num

bers
of
revolutions
of
the

engine
while

vehicle
is
held
in
a
stalled
condition

and
the
carburetor
is
in
full

throttle

operation
with

the
selector
lever
in

AT
51
rang
s
D
2

and
I

respectively

and

by
com

pairing
the
measured

re

sults

with
the

standard
values

Standard
stall
revolution

1
750
to
2
000

rpm

Components
to
be
tested
and
test
items

1

Clutches
brake

and
band

in

trans

mission

for

slipping

2

Torque
converter

for
function

3

Engine
for
overall

property

Stall
test

procedures

Before

testing
check
the

enigne
oil

and

torque
converter
oil

warm

up
the

engine

cooling
water
to
the

suitable

temperature
by

warming
up

ope
ration

at

1
200

rpm
with
the

selector
lever
in

the

range
P

for
several
minutes

and

warm

up
the

torque
converter
oil

to

the

suitable

temperature
60
to
IOOoC

140
to
2120F

1
Mount
the

engine
tachometer
at
a

location
that
allows

good
visibility

from

the
driver

s
seat
and

put
a
mark

on

specified
revolutions

on
the
meter

2
Secure
the

front
and
rear
wheels

completely
with
chocks
and

apply
the

hand
brake
Be

sure
to

depress
the

brake

pedal
firmly
with
the
left
foot

before

depressing
down
the
accelerator

pedal

3
Throw
the

selector
lever
into
the

range
D

4

Slowly
depress
the

accelerator

pedal
down
till
the

throttle
valve
is

fully
opened
Quickly
read
and
record

the

engine
revolution
when
the

engine

begins
to
rotate

steadily
and

then

release
the
accelerator

pedal

5
Turn
the

selector
lever
into
N

and

operate
the

enigne
at

approxi

mately
1

200

rpm
for
more
than
one

minute

to
cool
down
the

torque
con

verter
oil
and
coolant

6
Make
similar
stall
tests
in
the

ranges
2
I

and
R

Note

The
stall
test

operation
as

spec

ified
in

the
item
4
should
be

made
within
five
seconds
If
it

takes
too

long
the
oil
deterio

rates
and
the

clutches
brake

CHASSIS

Tightening

torque
of

front

suspension
cross
member

and

body
is
3
2
to
4
0

kg
m
23

1
to
28

9
ft

Ib

5

Tightening
torque
of
bolt

used
to

secure
the

upper

portion
of
the
strut

assembly
on
the

body
is
1
6
to
2
1

kg
m
11
6
to
15
2ft

lb

FRONT
AXLE

Removal

I

Jack

up
the
vehicle
remove
the
wheel
and

discon

nect
the
brake
hose
at

the
strut
outer

casing
bracket

unit

For
details
see
Removal
of
front
axle
and

suspension

assembly

2
Remove
the
brake

caliper
installation
bolts
and

remove
the

caliper
assembly
Disc

type
brake

3

Remove
the
brake
druOL

Drum

type
brake

4
Remove
the
hub

cap
with
a
flal

headed
screwdriver

or
other

proper
tool
and
hammer
Be

sure
to

tap
lightly

5

Remove
cotter

pin
from

the
wheel

bearing
lock
nut

and
remove

the
lock
nut

6

With

the
wheel

bearing
washer

and
wheel

bearing

installed
on

the
wheel
hub

remove
the

wheel
hub
from

the

spindle

In
the

case
of
a
disc

type
brake
the

wheel
hub

may
be

removed

with
the
disc
rotor
installed

on
the
wheel

hub

Fig
FA
17

Removing
wheel
hub
7
Remove

the
return

spring
and
brake
shoes
remove

brake
disc

assembly
installation
bolts

and
remove
the

brake
disc

assembly
from
the

spindle
Drum

type
brake

Fig
FA
IS

Removing
brake
disc
a
ssembly

8

Remove
baffle

plate
set
screws
and
remove

the

baffle

plate
Disc

type
brake

Fig
FA
19

Removingbaffleplate

9

Utilizing
two

grooves
inside
the
wheel
hub

tap
and

remove

the
wheel

bearing
outer
race
from
the
hub

Fig
FA
20

Removing
wheel

bearing
outer
race

FA
6

Vehicle
pulls
to

right
or
left

When

driving
with

hands
off
the

steering

wheel

over
a

flat
road
the
vehicle

gently

swerves
to

right
or

left

Note
A
defective
rear

suspension

may

also
be
the
cause
of
this
trouble

and
therefore

see
also
the

chapter

dealing
with
the
rear

suspension

Instability
of
vehicle

Stiff

steering
wheel

checking
up
procedure

Jack

up
front
wheels

detach
the

steering

gear
and

operate
the

steering
wheel
and

If
it
is

light
check

steering
linkage
and

suspension
groups

If
it
is

heavy
check

steering
gear
and

steering
colunm

groups
CHASSIS

Malfunction
of
shock
absorber
inside
the

strut
or
loose
installation
bolts

Unbalance
of
vehicle

level

Improper
air

pressure
of
tire
or

insuf

ficient

tightening
of

wheel
nuts

Difference
in

height
of

right
and
left
tire

treads

Incorrect

adjustment
or

abrasion
of
front

wheel

bearing

Collapsed
or
twisted
front

spring

Incorrect
wheel

alignment

Incorrect
brake

adjustment
binding

Worn

rubber

bushings
for
transverse
link

and
tension
rod

Deformed

steering
linkage
and

suspension

link

Unbalanced
vehicle

level

Improper
air

pressure
of
tire

Worn

rubber

bushings
for

transverse
link

and
tension

rod

Incorrect
wheel

alignment

Worn
or
deformed

steering
linkage
and

suspension
link

Incorrect

adjustment
of

steering
gear

Deformed
unbalanced
wheel

Improper
air

pressure
of
tire

Insufficient
lubricants
or

mixing
im

purities
in

steering
linkage
or

excessively

worn

steering
linkage

Stiff
or

damaged
suspension
ball

joint
or

lack
of

grease

Worn
or

incorrectly
adjusted
wheel

bearing

Worn

damaged

steering
gear
and

bearing

FA

26
Replace
or

retighten

Correct
the
unbalance

Adjust
or

tighten

Replace
tires

Adjust
or

replace

Replace

Adjust

Adjust

Replace

Replace

Correct
the

unbalance

Adjust

Adjust

Adjust

Replace

Adjust

Correct
or

replace

Adjust

Repl
nish

grease
or

re

place
the

part

Replace

Replace
or

adjust

Replace

REAR
AXLE
REAR

SUSPENSION

REAR
AXLE

CONTENTS

DESCRIPTION

REAR
AXLE
SHAFTS

Removal
RA
1

RA
l

RA
l

8
Inspection

Assembly
RA
3

RA

3

1
Axle
shaft

2

Spacer

3
Wheel

bearing

4

Wheel

bearing
collar

5
Oil
seal

6

Bearing
adjust
shim

7

Axle
case

8
Brake
drum

DESCRIPTION
Fig
RA
l
Sectional
view

of
rear

axle

The
rear
axle

is
of
a

semi

floating

type
The
axle

housing
is
a

press
steel

Banjo
type
housing
It
is

light
in

weight
and
is

sufficiently

strong
to
withstand
all
torsional

and

bending
loads

The

rear
wheel

bearings
are
of

presea1ed
types
There

fore
no

frequent
lubricating
service
is

required
However

when
the
rear

axle
is

disassembled
the
wheel

bearings

should
be

packed
with
an

approved
grease

prior
io
the
reinstallation

being
careful
not
to

damage
the

sealing

rubber

REAR
AXLE
SHAFTS

Removal

Apply
wheel
chocks

on
front
wheels

jack
up
the

rear

of
the
vehicle
and

support
it
on
stands

RA
l

DESCRIPTION

BRAKE

PEDAL

Removal

Inspection

Reinstallation

TANDEM
MASTER

CYLINDER

Removal

Disassembly

Inspection

Reassembly

Reinstallation

SINGLE
MASTER
CYLINDER

Removal
and

disassembly

Inspection

Reassembly
and
reinstallation

BRAKE
LINE

Removal

Inspection

Reinstallation

Brake
line

pressure
differential

warning
light
switch

FRONT
DRUM
BRAKE

cr

I

1
0

I

I

CD
BRAKE

BRAKE

CONTENTS

BR
2

BR
2

BR
2

BR
2

BR
2

BR
3

BR
3

BR
3

BR
3

BR
4

BR
4

BR
4

BR
5

BR
5

BR
5

BR
5

BR
5

BR
6

BR
6

BR
7

BR
8
Removal

and

disassembly

Inspection

Reassembly
and
reinstallation

FRONT

DISC
BRAKE

Brake

pad

Caliper

assembly

Reassembly

Reinstallation

REAR
BRAKE

Removal

and

disassembly

Inspection

Reassembly
and
reinstallation

HAND

8RAKE

Removal

Inspection

Reinstallation

ADJUSTMENT

Brake
shoe
clearance

Brake

pedal

height

Hand
brake

Bleeding
hydraulic
system

@

7

o

i

1

Brake
hose

2
Brake

master
cylinder

3

3
way
connector

4

Hand
brake
lever
5

Brake
hose

6
3

way
connector

7

Hanger
strap

8
Turn

buckle

Fig
BR

l
Brake

system

BR
BR
8

BR
9

BR
9

BR
lO

BR
Il

BR
12

BR
14

BR
16

BR
16

BR
17

BR
17

BR
18

BR
18

BR

19

BR
19

BR
20

BR

20

BR
20

BR
21

BR
21

BR
22

CHASSIS

Ii

t

L

1

J

rJ
I

e

i
L
rubber

parts
und
alcohol

long
than
30
seconds

After
the

parts
are
cleaned

dry
them
with
com

pressed
air

Check
the

cylinder
and

piston
for

damage
and

uneven
wear
on
the

sliding
surface
and
for

other
defective

conditions

Replace
as

required

2

Replace
if
the

cylinder
and

piston
clearance
is

more

than
0
15

mm
0

006
in

3
In

principle
replace
the

piston
cup
packing
and

valves

with
new
ones
whenever

the
master

cylinder
is

disassembled
Be

sure
to

replace
if

damaged
worn

weakened

or

expanded

4
Check

the
return

springs
for
wear

damage
and
other

defective
conditions
and

replace
as

required

5

Replace
others
if

deformed

damaged
or
defective

Reassembly

Assemble
the
master

cylinder
in

reverse

sequence
of

SINGLE
MASTER
CYLINDER

s
m

e
disassembly
noting
the

following
matters

Apply
brake

fluid
to
the

component
parts
such
as

cylinder
bore

piston
etc
and

carry
out

the

operations

carefully
so
that

the

component
parts
are
not

damaged
or

no
dust
and
other

foreign
matters
enter
the

cylinder
and

brake
fluid
reselVoir

Moreover
for
rubber

parts
such
as

piston
cup
etc

apply
rubber

grease
slightly

Tightening
torque

Valve

cap

2
5

to
3
5

kg
m

I8
to
25
3

ft
Ib

Bleeder
screw

0
5

kg
m
3
6
ft
lb

Stopper
bolt

0
5
to
0
3

kg
m
l
I
to
2

2ft
lb

Reinstallation

Reinstall
the

master

cylinder
in

reverse

sequence
of

removal
After
air

bleeding
make

sure
that

no
brake
fluid

leaks
from
the
circuit
For
the

pedal
height
adjustment

refer
to
lhe

paragraph
pedal
adjustment

r
11L

y

Fig
BR
5
Cross

sectional
view

of
single
master

cylinder

BR
4

Tightening
torque

3

way
connector
1
5

to
1
8

kg
m

10
8
to
13
0
ft
lh

1
5
to
1
8

kg
m

10

8
to
13

0
ft

lh

1
5
to
1
8

kg
m

10

8
to
13

0
ft

lb

0

7
to
0
9

kg
m

5
1
to
6
5

ft
1b
Master

cylinder

Brake
hose

Air
bleeder

5

Fill
the

master

cylinder
brake

fluid
reservoir
with

brake
fluid
and

perform
air

bleeding
complele1y

Note
a
Do
not
use

brake
fluid
other
than

specified

b
The

specified
brake
fluid
is
used
for

both

single

and
tandem

type
master

cylinders

6

Upon

completion
of
air

bleeding
make

sure
that
the

brake

operates
correctly
and
check
the
brake
tube
and

hose
connectors
for
fluid

leaking
Fully
depress
the

brake

pedal
continue
to

depress
the
brake

pedal
for
several

seconds
and
make
sure
that
no
brake

fluid
leaks
from

any

part
of
the
brake
line

Replace
defective

part
if

required

Brake
line

pressure
differential

warning

light
switch

A

warning
light
is

located
on
the
instrument

panel
to

warn
the
driver
when

a

pressure
difference
of
13

to
17

kg
cm2
185
to

2421bJsq
in
exists
between
the

front
and

rear
b
rake

systems

A

hydraulically
actuated

warning
light
switch

is
located

in

the

engine
compartment
Both
front
and
rear
brake

systems
are
connected
to
this
switch
assembly

When

a

pressure
difference
of
13

to
17

kgJcm2
185
to

242

lbJsq
in
occurs
between
the
front
and
rear

brake

systems
the
valves

will
shuttle
toward
the
side
with
the

low

pressure
The
valve
contacts
with
the
switch
terminal
BRAKE

the

ground
circuit

for
the

warning
light
is

completed
and

thus
the

warning
light
lights

In
this

case
correct
the

hydraulic
brake

problem
and

bleed
the
brakes

Check
the

warning
light
switch

assembly
for
a

proper

operation
Check
the
switch

assembly
for
fluid

leakage

Note
Do

not

attempt
to

repair
switch
for

any
reason

replace
switch

assembly
completely

1
To
front
brake

L
H

2

From
master

cylinder
F

3
From
master

cylinder
R
4
To
rear
brake
L
B
R
M

5
To
front
brake
R
H

Fig
BR
12

Warning
light
switch

r

I

@

I
I
3

I
Valve

assembly

4

Piston
load

spring
Wire
terminal

Brake
tube

Fig
BR
13
Sectional

view

of

warning
light
switch

BR
7