instrument panel DATSUN B110 1973 Service Repair Manual

Tightening
torque

3

way
connector
1
5

to
1
8

kg
m

10
8
to
13
0
ft
lh

1
5
to
1
8

kg
m

10

8
to
13

0
ft

lh

1
5
to
1
8

kg
m

10

8
to
13

0
ft

lb

0

7
to
0
9

kg
m

5
1
to
6
5

ft
1b
Master

cylinder

Brake
hose

Air
bleeder

5

Fill
the

master

cylinder
brake

fluid
reservoir
with

brake
fluid
and

perform
air

bleeding
complele1y

Note
a
Do
not
use

brake
fluid
other
than

specified

b
The

specified
brake
fluid
is
used
for

both

single

and
tandem

type
master

cylinders

6

Upon

completion
of
air

bleeding
make

sure
that
the

brake

operates
correctly
and
check
the
brake
tube
and

hose
connectors
for
fluid

leaking
Fully
depress
the

brake

pedal
continue
to

depress
the
brake

pedal
for
several

seconds
and
make
sure
that
no
brake

fluid
leaks
from

any

part
of
the
brake
line

Replace
defective

part
if

required

Brake
line

pressure
differential

warning

light
switch

A

warning
light
is

located
on
the
instrument

panel
to

warn
the
driver
when

a

pressure
difference
of
13

to
17

kg
cm2
185
to

2421bJsq
in
exists
between
the

front
and

rear
b
rake

systems

A

hydraulically
actuated

warning
light
switch

is
located

in

the

engine
compartment
Both
front
and
rear
brake

systems
are
connected
to
this
switch
assembly

When

a

pressure
difference
of
13

to
17

kgJcm2
185
to

242

lbJsq
in
occurs
between
the
front
and
rear

brake

systems
the
valves

will
shuttle
toward
the
side
with
the

low

pressure
The
valve
contacts
with
the
switch
terminal
BRAKE

the

ground
circuit

for
the

warning
light
is

completed
and

thus
the

warning
light
lights

In
this

case
correct
the

hydraulic
brake

problem
and

bleed
the
brakes

Check
the

warning
light
switch

assembly
for
a

proper

operation
Check
the
switch

assembly
for
fluid

leakage

Note
Do

not

attempt
to

repair
switch
for

any
reason

replace
switch

assembly
completely

1
To
front
brake

L
H

2

From
master

cylinder
F

3
From
master

cylinder
R
4
To
rear
brake
L
B
R
M

5
To
front
brake
R
H

Fig
BR
12

Warning
light
switch

r

I

@

I
I
3

I
Valve

assembly

4

Piston
load

spring
Wire
terminal

Brake
tube

Fig
BR
13
Sectional

view

of

warning
light
switch

BR
7

Iii

I
o

t

I

I

CHASSIS

Fig
ST
2

Steering
wheel

REMOVAL

1
Remove
the

horn

ring
and

remove
the

steering
wheel

nut
and

pull
out
the

steering
wheel

by
the
use

of
a
Steer

ing
wheel

puller
ST27180000
3
Remove
the
turn

signal
and

lighting
switch

com

pletely

4
Remove
the
hand
lever

assembly
from

the
control

rod

assembly
by
unscrewing
the

fIxing
bolts

5
Remove

two

fIxing
bolts
used
to
secure
the

steering

column
to
the
instrument

panel

ST27180000

Fig
ST

3

Removing
steering
wheel
lock
nut

Note
The

horn

ring
can

be

easily
removed

by
two
bolts

2

Remove
the

steering
column
shell

Fig
ST
4

Removing
steering
column

upper
side

ST
2

SERVI
oE

NuA

r

DATSUN
1200

MODEL
B
1
10

SERIES

I
NISSAN

I

NISSAN
MOTOR
CO
LTD

TOKYO
JAPAN
SECTION
BF

BODY

GENERAL
DESCRIPTION

UNDERBODY
ALIGNMENT

HOOD

FRONT
FENDER
AND

FRONT
END

TRUNK
LID
AND
REAR

BUMPER

DOORS

WINDSHIELD
AND
REAR

WINDOW

VENTILATOR

SEAT

INSTRUMENT
PANEL

ROOM
TRIM
BF
1

BF
9

BF
14

BF
17

BF
19

BF
24

BF
31

BF
37

BF38

BF
42

BF
43

Installation

Install
the
door

glass
and

regulator
in
reverse

sequence

of

removal

Reinstall
the

seal
screen
after

correctly
adjusting
door

window

closing

SIDE

WINDOW

Removal

I
Remove
the

lock

pillar
moulding
and

remove
the

side

window
handle
set

screws
from
the

body
side

2

Loosen
the
side

window

hinge
installation
screws

and

remove
the

side
window
BODY

7
I
I

I

c

t

2

3
Side
window

glass

Side

window

hinge

Side

hinge
cover
4
Side

window
handle

5
Handle
shim

6
Catch
handle
bracket

Fig
BF

59
Side

window
construction

WINDSHIELD
AND
REAR
WINDOW

CONTENTS

REMOVAL

INSTAllATION

REAR
WINDOW
ELECTRIC

DEFROSTER

Option
SF

31

SF

32

SF
33

REMOVAL

1
Place

a

protective
cover
over

the
hood
front
fenders

instrument

panel
and
front
seat

2

Remove

rear
view
mirror

support

3

Remove

windshield

wiper
arm

assembly

4
On

inside
of

body
loosen
the

lip
of
the
rubber

channel
from

spot
welded

flange
along
the

top
and
sides

of

windshield

opening
With

the

palm
of

the
hand

apply

pressure
to

glass
near

edge
At
the

same
time

use
a

blunt

putty
knife
or
other
suitable
tool

and

carefully
assist

rubber
channel
over

spot
welded

flange

5

After
windshield

rubber
channel

is
free
from

spot

welded

flange
with
aid

of

helper

carefully
lift

windshield

assembly
frorn

body
opening
and

place
it
on
a

protected

bench
Removal
and
installation

Specifications

I

nspection
and

repair

WATERlEAK

CORRECTION
BF
34

SF

34

SF

34

SF
36

Fig
BF
60

Removing
windshield

Note
The
windshield

chrome

moulding
are
installed
in

the

rubber
channel
and
should
be
removed

prior
to

removing
rubber
channel
from
the

gla55

SF
31

BODY

INSTRUMENT
PANEL

CONTENTS

REMOVAL
BF
42

REMOVAL

Fig
BF
88

Removing
instrument

panel

Note
There
are
two

types
of
instrument

panel
square

type
and
round

type
However
both

of
them

are

removed
and

reinstalled
in
the
same
manner

Disconnect
the

battery
cable
at
the

battery
terminal

2
Disconnect
the

wiring
harness
connector
units

Disconnect
the
instrument
harness
from
the

engine

compartment
harness

Disconnect
the
instrument
harness

from
the
turn

signal

switch

Disconnect
the

instrument
harness

frorn
the
body

harness

Disconnect
the
instrumen
t
harness
connected
to

the

door
switch

stop
lamp
switch
flasher
unit

and

passing

light
relay
option
REINSTALLATION
BF
43

Note
When

disconnecting
the
wiring
harness

recom

mend
to
use

tags
for

identifying
their

relationship

3
Disconnect
cables
for
radio
antenna
and

speaker

4
Remove
the

package
tray
the
shell
cover
and
turn

signal
switch

Note
Work

may
be
carried
out
without

removing
die

steering
wheel
However
it
is
recommended
to

remove
the
steering
wheel
50
that
work
can
be

carried
out
more
easily

5
Disconnect
the

speedometer
cable

from
the

speedometer
unit

6
Disconnect
the
heater
control
cable
at
the
heater

side

Fig
BF
89

Removing
imtrument

panel
Ii

BF
42

7
Remmre
three

screws
from

top
of
the
instrument

one
each
installation
bolt
frorn
both
sides
of
the
bottorn

and
two
bolts
used
to
secure
the
instrument

panel

together
with
the

steering
column
clamp

8

Raising
the
instrument

panel
slightly

pull
it
toward

rear
side
of
the

vehicle
and
remove
it

Note

Ensuring
that
all
cables
are
disconnected
remove

the
instrument

panel
slowly
aoo

carefully

REINSTALLATION

Reinstall
the
instrument

panel
in
reverse

sequence
of

removal
BODY

Fig
BF
90
Removing
instrument

panel
II

ROOM
TRIM

INSTALLING
HEAD
LINING

IA

P

AV

FRONT

A
A
IB
A

L

Adhesive

Detailed
view
of

A

portion

B
B

Be
sure
to
hook
the

clamp
securely

Fig
BF

91

Installing
head

lining

Note
Be

sure
to
install
the
roof
insulator
before

installing
the
head

lining
J

BF
43

BODY
ELECTRICAL

8

G

J

r

ICENSE
LAMPS
10
0
I
I

g
N
Ap
KING

10
00
01
2

I

NATION

J

J
r

j

a
iii

a

g

Lv

F
a
G

G

Lo
o
0

I
I

m

L

J

HER

UNIT
DIMMER

SWITCH
TURN

SIONAl

SWITCH

I
I

Fig
BE
28
Circuit

diagram
for
turn

signal
and
dimmer

switch

system

LIGHTING

SWITCH
HAZARD

WARNING
SWITCH

Removal
The
hazard

lamp
system
4

way
flasher
consists
of

hazard

warning
switch

and
flasher
unit
When
the

hazard

warning
switch
is
turned
on

all

signal
lamps
flash

simultaneously
telling
other
drivers
that
the
vehicle

is

stopped
When
the

turn

signal
lamps
flash
the

pilot
lamps

on
the
instrument

panel
also
flash

telling
you
of
hazard

lamp
operation
1
Rernove
the

connector
from

back
of
the

lighting

switch

2

Depressing
the

lighting
switch
knob

turn
it

counter

clockwise
and
remove
it

3

Loosen
the

escutcheon

switch
frorn
the
cluster
lid
and

remove
the

lighting

IGNITION
SWITCH

EZ

L
I

U
I

JJ

u

HAZARD
UNIT

Ip
FLASHER
UNIT

HAZARD
WARNING
SWITCH

161
6
6

g

Q

a
ll

Zll
Zll

CE
O
a

We
a
l
e

rY

1

LEFT
SiDE
RIGHT
SIDE

Fig
BE
29
Circuit

diagram
for
hazard

lamp
system

BE
11

BODY

METERS
AND
GAUGES

CONTENTS

CLUSTER
LID

Oescri

ption

Removal

SPEEDOMETER

Replacement

FUEL
GAUGE

AND

TEMPERATURE
GAUGE

Description

Replacement
BE
1B

BE
18

BE
18

BE
19

BE
19

BE
19

BE
19

BE
20

CLUSTER
LID

Description

The

cluster
lid
holds
various
rneters

indicators
and

clock
located
around
the

speedorneter
Printed

circuit

board
is

used
at

the
back
of
the

meter
as
shown

in

Figure

BE
38

and
the

printed
circuit

board
is

connected
with

multiple
connectors
Thus
the
meters

Can
be

inspected

and
serviced

extremely
easily
Except
for
the

speed

ometer
all

rneters
are

operated
electrically
The
fuel

gauge

and
therrnometer
are

very
reliable
and

they
are

equipped

with
bimetal
devices

F
a

o

ill
I

1

a

a

Fig
BE
34
Combination
meters

Removal

Disconnect
the

battery
terminal

depressing
the
OIL
PRESSURE
AND

IGNITION
WARNING
LAMPS

HAND
BRAKE
WARNING
LAMP

BULB
SPECIFICATIONS

TROUBLE
DIAGNOSES
AND

CORRECTIONS

Speedometer

Thermometer
and
fuel

meter

Oil

pressure
and

ignition
warning
lamps
BE
20

BE
21

BE
21

BE
22

BE
22

BE
23

BE
25

windshield

wiper
switch

lighting
switch
and
choke
lever

knobs

turn
them
counterclockwise
to

remove

Remove
the

escutcheon

2

Inserting
your
hand

into
back
of
the

cluster
lid

disconnect
the

cigarette
lighter
cable
and

turn
and

remove
the

cigarette
lighter
outer

case

3
Remove
the
radio
and
heater
control
knobs

4
Remove
the
shell

cover
from
the

steering
tube

loosen
the

screws
used
to
secure
the
meter

housing
to
the

instrument

panel
and

remove
the
cluster
lid

5
Pull
out
the
l2

pole
round

shape
connector
and

remove
the

speedometer
cable
union

nut

6
Remove
the

cluster
lid
from

the
instrument

panel

Fig
BE
35

Removing
clllSter
jd

BE
18

The

lamp
does

not

go
out
when

the

engine
is

started
Faulty
charging
system
BODY

Inspect
the

charging

system

WINDSHIELD
WIPER
AND

WASHER

Description

Wiper
motor

replacement

Wiper
blade

operating
range
CONTENTS

BE
26

BE
27

BE
27

Description

The
windshield

wipers
consist

of

wiper
motor
link

mechanism

wiper
arms
and

blades
The

wiper
motor

unit

consists
of

a
motor
and
auto

stop
mechanism
The

wiper
rnotor
is

of
a
2
speed

type

When
the

wiper
switch
knob
is

pulled
to
the
I

st

step

the
windshield

wipers

operate
at

low

speed
and
when

pulled
to
the
2nd

step
operate
at

high
speed

The

wiper
motor
unit
is

located
on

the
cowl
dash
in

BATTERY

Cl

WIPER

MOTOR

rrQ

J
WASHER
MOTOR

IB

ILRI

L
CJ

LA

t
Y

I
Ll

j

IBI

1
f
I

LW

I
Wiper
washer
switch

replacement

Washer
nozzle

adjustment

TROUBLE

OIAGNOSES
ANO

CORRECTIONS
BE
27

BE
27

BE
28

the

engine

compartment
and
the

link
mechanism
is

located
behind
the

instrument

panel

The

electrically
operated
windshield
washer
consists
of

washing
fluid
lank

with

rnotor
and

pump
washer

nozzles

and

vinyl
tube
used

to

connect
those

compo

nents

The

windshield
washer

switch
is

combined
with

the

windshield

wiper
switch
to
a

single
unit

When

operating

the
washer

twist
the

switch
knob

IG

FUSE

W

v

l

i

f
WIPER
SWITCH

10FFI
I
2

I
TWIST

I

y

ILl

I

b

I

J
6

I
BLII

Fig
BE
43
Circuit

diagram
for
windshield

wiper
washer

system

BE

26

BODY
ELECTRICAL

Improper
stop
position
of

wiper
arm
Improperly
positioned
blade
and

arm
Correct

position

Damaged
or
worn
auto

stop
point
Replace
motor

Improper
wiping
Worn

rubber
blade
Replace
blade

Inadequate
pressing
force
of

wiper

arm
Replace
wiper
arm

IGNITION
SWITCH
AND
STEERING
LOCK

CONTENTS

IGNITION
SWITCH

Removal

IGNITION
SWITCH
WITH

STEER
ING
LOCK
BE
29

BE
29

BE
29

IGNITION
SWITCH

This
3
or
4

position
switch
is
installed
on
the

ignition

switch
bracket

which
is
installed
on
the
instrument

panel

with
two
screws
and
controls
the

engine
ignition
system

and
most
of
electrical

equipment

Removal

Remove
the

ignition
switch
connector
loosen
the

ring

nut
remove
the

ignition
switch

from
the
bracket
Description

Steering
lock

replacement

Warning
switch
and

warning
buzzer
BE
29

BE
30

BE
30

Fig
BE
49

Removing
ignition
switch

IGNITION
SWITCH
WITH

STEERING
LOCK

Description

The

steering
lock
is
built
in
the

ignition
switch
When

the

key
is

set
to
Lock

position
and
rernoved
the

steering
system
is
locked

automatically
The

locking

8E
29