fuel system DODGE CALIBER 2007 1.G Owner's Manual

MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment — Gasoline Engines...279

Onboard Diagnostic System — OBD II......280
▫Loose Fuel Filler Cap Message............280

Emissions Inspection And
Maintenance Programs
..................281

Replacement Parts.....................282

Dealer Service........................282

Maintenance Procedures.................283
▫Engine Oil..........................283
▫Drive Belt – Check Condition.............286
▫Spark Plugs.........................286
▫Catalytic Converter....................287▫Crankcase Emission Control System........288
▫Fuel Filter..........................288
▫Air Cleaner Element (Filter)..............288
▫Maintenance-Free Battery................289
▫Air Conditioner Maintenance.............290
▫Power Steering — Fluid Check............291
▫Front Suspension Ball Joints..............291
▫Body Lubrication.....................292
▫Windshield Wiper Blades................292
▫Windshield Washer Reservoir.............292
▫Exhaust System......................293
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▫Cooling System.......................294
▫Hoses And Vacuum/Vapor Harnesses.......298
▫Fuel System Connections................298
▫Brake System........................298
▫Automatic Transaxle (Cvt)...............301
▫Manual Transaxle.....................302
▫Rear Drive Assembly (Rda )–
AWD/4WD Models Only...............302
▫Power Transfer Unit (Ptu) –
AWD/4WD Models Only...............303
▫Appearance Care And Protection
From Corrosion......................303

Fuses/Integrated Power Module (IPM)......307

Vehicle Storage........................310

Replacement Bulbs.....................310

Bulb Replacement......................311
▫Headlights/Front Parking/
Front Turn Signal.....................311
▫Fog Lights..........................311
▫Tail Lights, Rear Turn Signals And
Backup Lights — Replacement............312
▫License Lights........................314
▫Center High-Mounted Stoplight...........315

Fluids And Capacities...................316

Fluids, Lubricants And Genuine Parts.......317
▫Engine.............................317
▫Chassis............................318
278 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transaxle control systems. When these systems are oper-
ating properly, your vehicle will provide excellent per-
formance and fuel economy, as well as engine emissions
well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
•Prolonged driving with the “Malfunction Indica-
tor Light” on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
•If the “Malfunction Indicator Light” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
Loose Fuel Filler Cap Message
After fuel is added, the vehicle diagnostic system can
determine if the fuel filler cap is loose or improperly
installed. A GASCAP message will be displayed in the
instrument cluster. Tighten the gas cap until aclicking
sound is heard. This is an indication that the gas cap is
properly tightened. Press the trip odometer reset button
to turn off the message. If the problem persists, the
message will appear the next time the vehicle is started.
280 MAINTAINING YOUR VEHICLE

plug. Refer to the Engine data Label located under the
hood for the proper type of spark plug for use in your
vehicle.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your ex-
haust system. Do not park or operate your vehicle in
areas where your exhaust system can contact any-
thing that can burn.
MAINTAINING YOUR VEHICLE 287
7

In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune up to manufacturers specifica-
tions, should be obtained immediately.
To minimize the possibility of catalyst damage:
•Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected for prolonged period.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent filter replacement may be necessary. The fuel
filters are located inside the fuel tank. See your dealer for
service.
Air Cleaner Element (Filter)
Under normal driving conditions, replace the filter at the
intervals shown on Schedule “A”. If, however, you drive
the vehicle frequently under dusty or severe conditions,
the filter element should be inspected periodically and
replaced if necessary at the intervals shown on Schedule
“B”.
288 MAINTAINING YOUR VEHICLE

•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
•Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber
Pay particular attention to the hoses nearest to high heat
sources such as the exhaust manifold. Inspect hose rout-
ing to be sure hoses do not touch any heat source or
moving component that may cause heat damage or
mechanical wear.Insure nylon tubing in these areas has not melted or
collapsed
Inspect all hose connections such as clamps and cou-
plings to make sure the are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of degradation that could cause failure.
Fuel System Connections
Electronic Fuel Injection high pressure fuel systems are
designed with tubes and special connects, connections
and clamps which have unique material characteristics to
provide adequate sealing and resist attack by deterio-
rated gasoline.
You are urged to use only the manufactures-specified
tubes, connections and clamps, or their equivalent in
material and specification, in any fuel system servicing.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Suggested service intervals can be found in the Mainte-
nance Section.
298 MAINTAINING YOUR VEHICLE

FLUIDS AND CAPACITIES
U.S. Metric
Fuel (Approximate)13.5 Gallons 51.0 Liters
Engine Oil-With Filter
All Gasoline Engines (Use API Certified SAE 5W-20 Engine
Oil.)4.5 Quarts 4.26 Liters
Cooling System *
MoparAntifreeze/Coolant 5 Year/100,000 Miles Formula), or
equivalent.7.2 Quarts 6.8 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
316 MAINTAINING YOUR VEHICLE

ABS (Anti-Lock Brake System)............. 220
Accelerator Pedal....................... 213
Adding Engine Coolant (Antifreeze)......... 295
Adding Fuel.......................... 252
Adding Washer Fluid.................108,133
Additives, Fuel........................ 250
Air Cleaner, Engine
(Engine Air Cleaner Filter)................ 288
Air Conditioner Maintenance.............. 290
Air Conditioning Controls................ 198
Air Conditioning, Operating Tips........... 203
Air Conditioning Refrigerant...........290,291
Air Conditioning System..............198,290
Air Pressure, Tires...................... 234
Airbag................................ 39
Airbag Deployment...................... 49
Airbag Light...................... 52,62,145
Airbag Maintenance...................... 51
Airbag, Side........................... 47
Alarm System (Security Alarm).......... 24,145
Alignment and Balance.................. 240
All Wheel Drive (AWD).................. 217
Alterations/Modifications, Vehicle............ 6Antenna, Satellite Radio.................. 195
Antifreeze (Engine Coolant).........294,316,317
Capacities........................... 316
Disposal............................ 296
Anti-Lock Brake System (ABS).......... 117,220
Anti-Theft Security Alarm (Theft Alarm)...... 24
Appearance Care....................... 303
Automatic Door Locks.................. 16,17
Automatic Transaxle........... 9,208,210,267,301
Fluid Level Check..................... 301
Interlock System.................... 14,212
Overheating......................... 267
Selection Of Lubricant................. 301
Shifting............................ 212
Special Additives..................... 301
Autostick ............................. 214
BallJoints ............................ 291
Battery ............................... 289
Keyless Transmitter Replacement (RKE)..... 23
Belts,Drive ........................... 286
Beverage Cooler........................ 134
Body Mechanism Lubrication.............. 292
346 INDEX

B-Pillar Location....................... 229
Brake Assist System..................... 118
Brake Control System, Electronic........... 118
BrakeFluid ........................... 318
Brake, Parking......................... 218
Brake System.......................219,298
Anti-Lock (ABS)................... 117,220
Hoses.............................. 299
Master Cylinder...................... 300
Parking............................ 218
Warning Light....................... 150
Brakes............................219,298
Brake/Transmission Interlock.............. 211
Break-In Recommendations, New Vehicle...... 61
Bulb Replacement....................310,311
Bulbs,Light ........................... 310
Calibration, Compass.................... 160
Capacities, Antifreeze (Engine Coolant)...... 316
Capacities, Fluid....................... 316
Caps, Filler
Fuel............................... 252
Oil (Engine)......................279,285Car Washes........................... 304
Carbon Monoxide Warning............... 251
Cargo Area Cover...................... 130
Cargo Area Features..................... 128
Cargo Compartment
Light .............................. 128
Luggage Carrier...................... 134
CargoLight ........................... 128
Cargo Load Floor....................... 130
Cargo Tie-Downs....................... 130
Carrier, Luggage....................... 134
Catalytic Converter..................... 287
Caution, Exhaust Gas..................... 61
CD (Compact Disc) Player..........162,169,180
CD (Compact Disc) Player Maintenance...... 197
Cellular Phone....................... 72,198
Center High Mounted Stop Light........... 315
Chains, Tire........................... 247
Changing A Flat Tire.................... 268
Chart,TireSizing ....................... 226
Check Engine Light
(MalfunctionIndicatorLight) .............. 281
Child Restraint......................... 54
INDEX 347
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Engine Oil.......................... 286
Door Locks............................ 14
Door Locks, Automatic................... 16
Door Opener, Garage.................... 112
Downshifting.......................... 217
DriveBelts ............................ 286
Driver’s Seat Back Tilt.................... 96
Driving
On Slippery Surfaces.................. 224
Economy............................. 213
Electric Remote Mirrors................... 70
Electrical Power Outlets.................. 124
Electronic Brake Control System............ 118
Brake Assist System................... 118
Electronic Stability Program............. 119
Traction Control System................ 118
Electronic Speed Control (Cruise Control)..... 109
Electronic Stability Program (ESP).......... 119
Electronic Vehicle Information
Center (EVIC)......................... 152
Emergency, In Case of
Jacking............................. 268Jump Starting........................ 272
Towing ............................. 275
Emission Control System Maintenance....281,320
Engine............................... 279
Break-In Recommendations............... 61
Checking Oil Level.................... 283
Cooling ............................ 294
Exhaust Gas Caution.................. 251
Fuel Requirements.................... 248
Jump Starting........................ 272
Oil ..........................283,316,317
Oil Change Interval................... 284
Oil Filler Cap.....................279,285
Oil Filter............................ 317
OilSelection ......................... 285
Oil Synthetic......................... 285
Overheating......................... 266
Temperature Gauge................... 144
Enhanced Accident Response Feature......... 50
Event Data Recorder..................... 52
Exhaust Gas Caution............. 27,61,251,293
Exhaust System........................ 293
INDEX 349
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