brake DODGE CALIBER 2007 1.G Owner's Guide

Without The Ignition Key
Special care must be taken when the vehicle is towed
with the ignition in the LOCK position. A dolly should be
used under the front wheels if the rear wheels are raised.
Proper towing equipment is necessary to prevent dam-
age to the vehicle.
Battery power is required to release the brake/
transmission interlock system. There is a removable plug
in the right side of the shifter housing that allows you to
insert your finger to override the system.
Towing This Vehicle Behind Another Vehicle (Flat
Towing With All Four Wheels On The Ground)
CAUTION!
DO NOT flat tow this vehicle. Damage to the driv-
etrain will result.
276 WHAT TO DO IN EMERGENCIES

▫Cooling System.......................294
▫Hoses And Vacuum/Vapor Harnesses.......298
▫Fuel System Connections................298
▫Brake System........................298
▫Automatic Transaxle (Cvt)...............301
▫Manual Transaxle.....................302
▫Rear Drive Assembly (Rda )–
AWD/4WD Models Only...............302
▫Power Transfer Unit (Ptu) –
AWD/4WD Models Only...............303
▫Appearance Care And Protection
From Corrosion......................303

Fuses/Integrated Power Module (IPM)......307

Vehicle Storage........................310

Replacement Bulbs.....................310

Bulb Replacement......................311
▫Headlights/Front Parking/
Front Turn Signal.....................311
▫Fog Lights..........................311
▫Tail Lights, Rear Turn Signals And
Backup Lights — Replacement............312
▫License Lights........................314
▫Center High-Mounted Stoplight...........315

Fluids And Capacities...................316

Fluids, Lubricants And Genuine Parts.......317
▫Engine.............................317
▫Chassis............................318
278 MAINTAINING YOUR VEHICLE

•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
•Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber
Pay particular attention to the hoses nearest to high heat
sources such as the exhaust manifold. Inspect hose rout-
ing to be sure hoses do not touch any heat source or
moving component that may cause heat damage or
mechanical wear.Insure nylon tubing in these areas has not melted or
collapsed
Inspect all hose connections such as clamps and cou-
plings to make sure the are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of degradation that could cause failure.
Fuel System Connections
Electronic Fuel Injection high pressure fuel systems are
designed with tubes and special connects, connections
and clamps which have unique material characteristics to
provide adequate sealing and resist attack by deterio-
rated gasoline.
You are urged to use only the manufactures-specified
tubes, connections and clamps, or their equivalent in
material and specification, in any fuel system servicing.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Suggested service intervals can be found in the Mainte-
nance Section.
298 MAINTAINING YOUR VEHICLE

WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
Brake And Power Steering System Hoses
When servicing the vehicle for scheduled maintenance,
inspect the surface of the hoses and nylon tubing for
evidence of heat and mechanical damage. Hard and
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling suggest deterioration of the rubber. Particu-
lar attention should be made to examining those hose
surfaces nearest to high heat sources, such as the exhaust
manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
Insure nylon tubing in these areas has not melted or
collapsed.
NOTE:Often, fluids such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to ease the assembly of hoses to couplings. There-
fore, oil wetness at the hose-coupling area is not neces-
sarily an indication of leakage. Actual dripping of hot
fluid when systems are under pressure (during vehicle
operation) should be noted before a hose is replaced
based on leakage.
NOTE:Inspection of brake hoses should be done
whenever the brake system is serviced and at every
engine oil change.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
MAINTAINING YOUR VEHICLE 299
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Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the brake system warning lamp is on.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. Brake fluid level should be checked
when pads are replaced. However, low fluid level may be
caused by a leak and a checkup may be needed.
NOTE:If your vehicle is equipped with aManual
Transaxle, the Brake Fluid Reservoir supplies fluid to
both the Brake System and the Clutch Release System.
The two systems are separated in the reservoir and a leak
in one system will not affect the other system. The
Manual TransaxleClutch Release System should not
require fluid replacement during the life of the vehicle. If
the Brake Fluid Reservoir is low, and the brake system
does not indicate any leaks or other problems, it may be
a result of a leak in the Hydraulic Clutch Release System.
See your local authorized dealer for service.Use only manufacturers recommended brake fluid, refer
to Fluids, Lubricants and Genuine Parts for correct fluid
type.
WARNING!
Use of a brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident.
CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transaxle.
300 MAINTAINING YOUR VEHICLE

WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter.
Do not allow petroleum based fluid to contaminate the
brake fluid as seal damage will result!
Automatic Transaxle (CVT)
Selection Of Lubricant
It is important that the proper lubricant is used in the
transaxle to assure optimum transaxle performance. Use
only the manufacturer’s recommended transmission
fluid which has been formulated with special metal to
metal friction coefficient additives to provide the proper
steel belt traction on the drive and driven pulleys. Refer
to Fluids, Lubricants and Genuine Parts for correct fluid
type.
CAUTION!
Using a transmission fluid other than the manufac-
turers recommended fluid will cause belt slip and
result in a complete transmission failure! Refer to
Fluids, Lubricants and Genuine Parts for correct
fluid type.
Fluid Level Check
The fluid level in the automatic transaxle should be
checked only by a trained technician.
Fluid and Filter Changes
Refer to the “Maintenance Schedule located if section 8 of
this manual for the correct change interval for your type
of driving.
Special Additives
Do not add any materials (other than leak detection dyes)
to Continuously Variable Transaxle (CVT) Fluid
(CVTF+4). CVTF+4 is an engineered product and its
performance may be impaired by supplemental addi-
tives.
MAINTAINING YOUR VEHICLE 301
7

Cavity Cartridge
FuseMini
FuseDescription
1 Empty Empty
2 15 Amp
Lt. BlueAWD/4WD ECU
Feed
3 10 Amp
RedCHMSL Brake Switch
Feed
4 10 Amp
RedIgnition Switch Feed
5 20 Amp
YellowTrailer Tow
6 10 Amp
RedIOD Sw/Pwr Mir/
Ocm Steering Cntrl
Sdar/Hands Free
Phone
7 30 Amp
GreenIOD Sense1
8 30 Amp
GreenIOD Sense2
9 40 Amp
GreenPower SeatsCavity Cartridge
FuseMini
FuseDescription
10 20 Amp
YellowCCN Power Locks
11 15 Amp
Lt BluePower Outlet
12 20 Amp
YellowIgn Run/Acc Inverter
13 20 Amp
YellowPwr run/Acc Outlet
RR
14 10 Amp
RedIOD CCN/ Interior
Lighting
15 40 Amp
GreenRAD Fan Relay Bat-
tery Feed
16 15 Amp
Lt. BlueIGN Run/Acc Cigar
Ltr/Sunroof
17 10 Amp
RedIOD Feed Mod-Wcm
18 40 Amp
GreenASD Relay Contact
PWR Feed
19 20 Amp
YellowPWR Amp 1 & Amp
2 Feed
308 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transaxle (CVT) Fluid MoparCVTF + 4
Manual Transaxle Fluid MoparATF+4 MS9602
Rear Drive Assembly (RDA) MoparGear & Axle Lubricant SAE 80W-90 API GL 5 or equivalent non-
synthetic product.
Power Transfer Unit (PTU) MoparGear & Axle Lubricant SAE 80W-90 API GL 5 or equivalent non-
synthetic product.
Brake Master Cylinder MoparDOT 3, SAE J1703 should be used. If DOT 3, SAE J1703 brake
fluid is not available, then DOT 4 is acceptable. Use only recommended
brake fluids or equivalent.
Power Steering Reservoir MoparPower Steering Fluid +4 or MoparATF+4 Automatic Transmis-
sion Fluid.
318 MAINTAINING YOUR VEHICLE

•Check the fluid levels of coolant reservoir, brake/
clutch master cylinder, and manual transaxle and add
as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•
Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints (if equipped) and front suspen-
sion components.
•Check the manual transmission fluid level (if
equipped).
•Check the coolant level, hoses, and clamps.
CAUTION!
Do not check the automatic transaxle fluid. It must
be check by a trained service technician every 15,000
miles and if required only the recommended fluid
be added. Refer to the section “Fluids, Lubricants
And Genuine Parts” for the proper fluid.
322 MAINTENANCE SCHEDULES
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Miles 18,000 21,000 24,000 27,000 30,000
(Kilometers) (30 000) (35 000) (40 000) (45 000) (50 000)
Change engine oil and engine oil filter, or at 3
months whichever comes first.X X XXX
Rotate tires. X X X
Check spare tire for proper pressure and correct
stowage.XXX
Inspect brake linings. X
Replace air cleaner filter.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.**X
SCHEDULE “B” 325
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