maintenance DODGE CALIBER 2008 1.G Owner's Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2008, Model line: CALIBER, Model: DODGE CALIBER 2008 1.GPages: 402, PDF Size: 6.37 MB
Page 327 of 402

Lubricants which do not have both the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
Synthetic Engine Oils
You may use synthetic engine oils provided the recom-
mended oil quality requirements are met, and the recom-
mended maintenance intervals for oil and filter changes
are followed.
Materials Added To Engine Oils
The manufacturer strongly recommends against the ad-
dition of any additives (other than leak detection dyes) to
the engine oil. Engine oil is an engineered product and its
performance may be impaired by supplemental addi-
tives.
Disposing Of Used Engine Oil
Care should be taken in disposing of used engine oil from
your vehicle. Used oil, indiscriminately discarded, can
present a problem to the environment. Contact your
authorized dealer, service station, or governmental
agency for advice on how and where used oil can be
safely discarded in your area.
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
All of this manufacturer’s engines have a full-flow type
disposable oil filter. Use a filter of this type for replace-
ment. The quality of replacement filters varies consider-
ably. Only high quality filters should be used to assure
most efficient service. MoparEngine Oil Filters are high
quality oil filters and are recommended.
MAINTAINING YOUR VEHICLE 325
7
Page 328 of 402

Drive Belt — Check Condition
Check the drive belt condition. Refer to the “Maintenance
Schedule” in Section 8 of this manual.
Inspect the drive belt for evidence of cuts, cracks, or
glazing and replace the belt for any sign of damage
which could result in belt failure.
The belt is self-tensioning and will not need adjustment.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New spark plugs should be
installed at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Refer to “Fluids, Lubricants, and Genuine Parts” in
Section 8 for spark plug information.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
326 MAINTAINING YOUR VEHICLE
Page 330 of 402

To minimize the possibility of catalyst damage:
•Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected for a prolonged period.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve.Do not attempt to clean the
old PCV valve.Check the ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent fuel filter replacement may be necessary. The
fuel filters are located inside the fuel tank. See your
authorized dealer for service.
Air Cleaner Element (Filter)
Refer to “Maintenance Schedule” under Section 8.
328 MAINTAINING YOUR VEHICLE
Page 331 of 402

WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Maintenance-Free Battery
You will never have to add water nor is periodic main-
tenance required.
CAUTION!
When servicing the battery, always reinstall the bat-
tery thermowrap. The thermowrap provides battery
heat protection and will extend overall battery life.
Failure to reinstall the thermowrap can result in
evaporative loss of the battery fluid.
MAINTAINING YOUR VEHICLE 329
7
Page 333 of 402

Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.WARNING!
•Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer to
Section 3 of the Warranty Information Book for
further warranty information.
•The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.
MAINTAINING YOUR VEHICLE 331
7
Page 338 of 402

Cooling System — Drain, Flush And Refill
Refer to “Maintenance Schedule” under Section 8.
If the solution is dirty or contains a considerable amount
of sediment, clean and flush with a reliable cooling
system cleaner. Follow with a thorough rinsing to remove
all deposits and chemicals. Properly dispose of old
antifreeze solution.
Selection Of Coolant
Refer to “Fluids, Lubricants and Genuine Parts” in Sec-
tion 8.
CAUTION!
•Mixing of coolants other than specified Hybrid
Organic Additive Technology (HOAT) engine
coolants, may result in engine damage and may
decrease corrosion protection. If a non-HOAT
coolant is introduced into the cooling system in an
emergency, it should be replaced with the speci-
fied coolant as soon as possible.
•Do not use plain water alone or alcohol base
engine coolant (antifreeze) products. Do not use
additional rust inhibitors or antirust products, as
they may not be compatible with the radiator
engine coolant and may plug the radiator.
•This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propy-
lene Glycol based coolants is not recommended.
336 MAINTAINING YOUR VEHICLE
Page 339 of 402

Adding Coolant
Your vehicle has been built with an improved engine
coolant that allows extended maintenance intervals. This
coolant can be used up to five years or 100,000 miles
before replacement. To prevent reducing this extended
maintenance period, it is important that you use the same
coolant throughout the life of your vehicle. Please review
these recommendations for using Hybrid Organic Addi-
tive Technology (HOAT) coolant.
When adding coolant, a minimum solution of 50% rec-
ommended MoparAntifreeze/Coolant 5 Year/100,000
Mile Formula HOAT (Hybrid Organic Additive Technol-
ogy), or equivalent, in water should be used. Use higher
concentrations (not to exceed 70%) if temperatures below
34°F (37°C) are anticipated.
Use only high purity water such as distilled or deionized
water when mixing the water/engine coolant solution.The use of lower quality water will reduce the amount of
corrosion protection in the engine cooling system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE:Mixing coolant types will decrease the life of the
engine coolant and will require more frequent coolant
changes.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of coolant
and to ensure that coolant will return to the radiator from
the coolant recovery bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
MAINTAINING YOUR VEHICLE 337
7
Page 343 of 402

Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to “Maintenance Schedule” under Section 8.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Brake And Power Steering System Hoses
When servicing the vehicle for scheduled maintenance,
inspect the surface of the hoses and nylon tubing for
evidence of heat and mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling suggest deterioration of the rubber. Particu-
lar attention should be made to examining those hose
surfaces nearest to high heat sources, such as the exhaust
manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
Ensure nylon tubing in these areas has not melted or
collapsed.
NOTE:Often, fluids such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to ease the assembly of hoses to couplings. There-
fore, oil wetness at the hose-coupling area is not neces-
sarily an indication of leakage. Actual dripping of hot
fluid when systems are under pressure (during vehicle
operation) should be noted before a hose is replaced
based on leakage.
MAINTAINING YOUR VEHICLE 341
7
Page 346 of 402

steel belt traction on the drive and driven pulleys. Refer
to “Fluids, Lubricants and Genuine Parts” for correct
fluid type.
CAUTION!
Using a transmission fluid other than the manufac-
turer’s recommended fluid will cause belt slip and
result in a complete transmission failure! Refer to
“Fluids, Lubricants, and Genuine Parts” for correct
fluid type.
Fluid Level Check
The fluid level in the automatic transaxle should be
checked only by a trained technician.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” in Section 8 of this
manual for the correct change interval.
Special Additives
Do not add any materials (other than leak detection dyes)
to Continuously Variable Transaxle (CVT) Fluid
(CVTF+4). CVTF+4 is an engineered product and its
performance may be impaired by supplemental addi-
tives.
Manual Transaxle
Lubricant Selection
Use only the manufacturers recommended transmission
fluid. Refer to “Fluids, Lubricants, and Genuine Parts”
under Section 8.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more that 3/16 in (4.7 mm) below the bottom of
the hole.
Add fluid, if necessary, to maintain the proper level.
344 MAINTAINING YOUR VEHICLE
Page 347 of 402

Frequency Of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary lubricant has
become contaminated with water.
NOTE:If contaminated with water, the fluid should be
changed immediately.
Rear Drive Assembly (RDA) – AWD/4WD Models
Only
Lubricant Selection
Use only the manufacturer’s recommended fluid. Refer
to “Fluids, Lubricants and Genuine Parts” under Section
8.
Fluid Level Check
Visually inspect the unit at each oil change for leakage. If
leakage is detected, check the fluid level by removing thefill plug. The fluid level should be maintained between the
bottom of the fill hole to 1/8 in (4 mm) below the fill hole.
Add fluid, if necessary, to maintain the proper level.
Frequency Of Fluid Change
Refer to the “Maintenance Schedule” under Section 8.
Power Transfer Unit (PTU) – AWD/4WD Models
Only
Lubricant Selection
Use only the manufacturer’s recommended fluid. Refer
to “Fluids, Lubricants, and Genuine Parts” under Section
8.
Fluid Level Check
Visually inspected the unit at each oil change for leakage.
If leakage is detected, Check the fluid level by removing
the fill plug. The fluid level should be maintained be-
tween the bottom of the fill hole to 1/8 in (4 mm) below
the fill hole.
MAINTAINING YOUR VEHICLE 345
7