engine DODGE CALIBER SRT 2008 1.G Repair Manual

WARNING!
Battery fluid is a corrosive acid solution; do not allow
battery fluid to contact eyes, skin or clothing. Don't
lean over battery when attaching clamps or allow the
clamps to touch each other. If acid splashes in eyes or
on skin, flush the contaminated area immediately
with large quantities of water.
A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away from
the vent holes. Do not use a booster battery or any
other booster source with an output that exceeds 12
volts.
6. Connect the other cable, first to the negative terminal
of the booster battery and then to the negative terminal of
the discharged battery. Make sure you have a good
contact.7. If the vehicle is equipped with Sentry Key Immobi-
lizer, turn the ignition switch to the ON position for 3
seconds before moving the ignition switch to the START
position.
8. Start the engine in the vehicle that has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
9. When removing the jumper cables, reverse the se-
quence exactly. Be careful of the moving belts and fan.
FREEING A STUCK VEHICLE
NOTE:If your vehicle is equipped with Traction Con-
trol or ESP, turn the system OFF before attempting to
ªrockº the vehicle.
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift back and forth between Reverse
286 WHAT TO DO IN EMERGENCIES

and First gear. Usually the least accelerator pedal pres-
sure to maintain the rocking motion without spinning the
wheels is most effective.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause axle, tire
damage or failure. A tire could explode and injure
someone. Do not spin your vehicle's wheels faster
than 30 mph (48 km/h) or for longer than 30 seconds
continuously without stopping when you are stuck.
And don't let anyone near a spinning wheel, no
matter what the speed.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transaxle overheating and failure. It can
also damage the tires. Do not spin the wheels above
30 mph (48 km/h). Do not spin the wheels continu-
ously for more than 30 seconds.
TOWING A DISABLED VEHICLE
With Ignition Key
Automatic And Manual Transaxle
Front-wheel-drive vehicles must have the front wheels
elevated; all-wheel-drive vehicles must be hauled on a
flatbed truck.
WHAT TO DO IN EMERGENCIES 287
6

MAINTAINING YOUR VEHICLE
CONTENTS
mEngine Compartment Ð Gasoline Engines.....291
mOnboard Diagnostic System Ð OBD II........292
NLoose Fuel Filler Cap Message............293
mEmissions Inspection And Maintenance
Programs............................293
mReplacement Parts......................295
mAuthorized Dealer Service................295
mMaintenance Procedures..................296
NEngine Oil..........................296NDrive Belt ± Check Condition.............299
NSpark Plugs.........................300
NCatalytic Converter....................300
NCrankcase Emission Control System........301
NFuel Filter..........................302
NAir Cleaner Element (Filter)..............302
NMaintenance-Free Battery................302
NAir Conditioner Maintenance.............304
NPower Steering Ð Fluid Check............305
7

NFront Suspension Ball Joints..............306
NBody Lubrication.....................306
NWindshield Wiper Blades................307
NWindshield Washer Reservoir.............307
NExhaust System......................308
NCooling System.......................309
NHoses And Vacuum/Vapor Harnesses.......314
NFuel System Connections................314
NBrake System........................315
NManual Transaxle.....................317
NAppearance Care And Protection From
Corrosion...........................318
mFuses/Integrated Power Module (IPM).......323mVehicle Storage........................327
mReplacement Bulbs......................327
mBulb Replacement......................327
NHeadlights/Front Parking/Front Turn Signal . . 327
NFog Lights..........................328
NTail Lights, Rear Turn Signals And Backup
Lights Ð Replacement..................328
NLicense Lights........................331
NCenter High-Mounted Stoplight...........332
mFluids And Capacities...................333
mFluids, Lubricants, And Genuine Parts........334
NEngine.............................334
NChassis............................335
290 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT Ð GASOLINE ENGINES
1 Ð Windshield Washer Fluid 4 Ð Brake Fluid Reservoir 7 Ð Air Cleaner Filter 10 Ð Coolant Bottle
2 Ð Power Steering Reservoir 5 Ð Power Distribution Center 8 Ð Radiator Cap
3 Ð Engine Oil Fill 6 Ð Battery 9 Ð Engine Oil DipstickMAINTAINING YOUR VEHICLE 291
7

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transaxle control systems. When these systems are oper-
ating properly, your vehicle will provide excellent per-
formance and fuel economy, as well as engine emissions
well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
292 MAINTAINING YOUR VEHICLE

Loose Fuel Filler Cap Message
After fuel is added, the vehicle diagnostic system can
determine if the fuel filler cap is possibly loose or
improperly installed. A GASCAP message will be dis-
played in the instrument cluster. Tighten the gas cap until
a9clicking9sound is heard. This is an indication that the
gas cap is properly tightened. Press the trip odometer
reset button to turn off the message. If the problem
persists, the message will appear the next time the
vehicle is started. This might indicate a damaged cap. If
the problem is detected twice in a row, the system will
turn on the Malfunction Indicator Light (MIL). Resolving
the problem will turn the MIL light off.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states, which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
MIL is functioning and is not on when the engine
is running, and that the OBD system is ready for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
MAINTAINING YOUR VEHICLE 293
7

Your vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn OFF
the ignition key or start the engine. This means that
your vehicle's OBD system isnot readyand you
shouldnotproceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn OFF the ignition key or start
the engine. This means that your vehicle's OBD system
isreadyand you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
294 MAINTAINING YOUR VEHICLE

Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine MOPARtparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-MOPARtparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
AUTHORIZED DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these manuals before attempting
any procedure yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.
MAINTAINING YOUR VEHICLE 295
7

MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.The best time to check the engine oil level is about 5
minutes after a fully warmed engine is shut off. Do not
check oil level before starting the engine after it has sat
overnight. Checking engine oil level when the engine is
cold will give you an incorrect reading.
Engine Oil Dipstick
296 MAINTAINING YOUR VEHICLE