fuel DODGE CARAVAN 2004 4.G Owner's Manual

JUMP-STARTING PROCEDURES IF BATTERY IS
LOW
WARNING!
Take care to avoid the radiator cooling fan whenever
the hood is raised. It can start anytime the ignition
switch is on. You can be hurt by the fan.
WARNING!
²Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the en-
gine has started, ignite and damage the converter and
vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from
another vehicle. This type of start can be dangerous if
done improperly, so follow this procedure carefully.
²Battery fluid is a corrosive acid solution; do not allow
battery fluid to contact eyes, skin or clothing. Don't
lean over battery when attaching clamps or allow the
clamps to touch each other. If acid splashes in eyes or
on skin, flush contaminated area immediately with
large quantities of water.
²A battery generates hydrogen gas which is flammable
and explosive. Keep flame or spark away from the
vent holes. Do not use a booster battery or any other
booster source with an output that exceeds 12 volts.
288 WHAT TO DO IN EMERGENCIES

MAINTAINING YOUR VEHICLE
CONTENTS
m2.4L Engine...........................298
m3.3L/3.8L Engines......................299
mOnboard Diagnostic System Ð OBD II........300
mEmissions Inspection And Maintenance
Programs............................301
mReplacement Parts......................302
mDealer Service.........................302
mMaintenance Procedures..................303
NEngine Oil..........................303NEngine Oil Filter......................307
NDrive Belts Ð Check Condition And Tension . . 307
NSpark Plugs.........................308
NEngine Air Cleaner Filter................308
NEngine Fuel Filter.....................309
NCatalytic Converter....................309
NMaintenance-Free Battery................311
NAir Conditioner......................312
NPower Steering Ð Fluid Check............314
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NFront Suspension Ball Joints..............314
NSteering Shaft Seal....................314
NSteering Linkage......................315
NDrive Shaft Universal Joints..............315
NBody Lubrication.....................315
NWindshield Wiper Blades................316
NWindshield And Rear Window Washers.....316
NExhaust System......................317
NCooling System.......................318
NHoses And Vacuum/Vapor Harnesses.......322
NBrakes.............................323
NMaster Cylinder Ð ABS Brakes Brake Fluid
Level Check.........................324NFuel System Hoses....................326
NAutomatic Transmission................326
NAll Wheel Drive (AWD).................329
NFront And Rear Wheel Bearings...........330
NAppearance Care And Protection From
Corrosion...........................330
NCleaning The Instrument Panel And
Underseat Cup Holders.................334
mIntegrated Power Module (IPM)............336
mVehicle Storage........................337
mReplacement Light Bulbs.................338
mBulb Replacement......................339
NHeadlights..........................339
296 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur. Im-
mediate service is required.
300 MAINTAINING YOUR VEHICLE

NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
MAINTAINING YOUR VEHICLE 303
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American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacture only recommends
API Certified engine oils that
meet the requirements of
DaimlerChrysler Material Stan-
dard MS-6395. Use Mopar or an
equivalent oil meeting the specifi-
cation MS-6395.
Engine Oil Viscosity Chart
The proper SAE viscosity grade of engine oil should be
selected based on the following recommendation and be
within the operating temperature shown in the engine oil
viscosity chart.
²SAE 5W-30engine oil is preferred. SAE 5W-30 engine
oils improve low temperature starting and helps ve-
hicle fuel economy.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
306 MAINTAINING YOUR VEHICLE

WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Engine Fuel Filter
A plugged fuel filter can cause stalling, limit the speed at
which a vehicle can be driven or cause hard starting.
Should an excessive amount of dirt accumulate in the
fuel tank, filter replacement may be necessary.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
MAINTAINING YOUR VEHICLE 309
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Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses and clamps which have unique
material characteristics to provide adequate sealing and
resist attack by deteriorated gasoline.
You are urged to use only the manufacturers specified
hoses and clamps, or their equivalent in material and
specification, in any fuel system servicing. It is manda-
tory to replace all clamps that have been loosened or
removed during service. Care should be taken in install-
ing new clamps to insure they are properly torqued.
Automatic Transmission
The automatic transmission and differential assembly are
contained within a single housing.
All automatic transmissions are equipped with a conven-
tional filler tube and dipstick. If fluid is added, it should
be added through the dipstick hole in the case.The dipstick is located just behind the radiator, lower
right side.
Selection of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturers recommended transmis-
sion fluid, refer to Recommended Fluids, Lubricants and
Genuine Parts for correct fluid type. It is important that
the transmission fluid be maintained at the prescribed
level using the recommended fluid.
326 MAINTAINING YOUR VEHICLE

Center High Mounted Stop Light (CHMSL)
1. Remove the two screws securing the CHMSL.
2. Twist the bulb socket to remove from the CHMSL
housing.
3. Pull the bulb out of the socket.
4. Replace the bulb, reinstall the socket and reattach the
CHMSL.
License Light
1. Remove the two lens assembly mounting screws.
2. Pull the bulb out of the socket. Replace the bulb and
reattach the lens assembly.
FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)20 Gallons 76 Liters
Engine Oil-with filter
2.4 Liter Engine 5.0 qts 4.7 Liters
3.3 & 3.8 Liter Engines 5.0 qts 4.7 Liters
Cooling System *
2.4 Liter Engines 11.4 qts 10.7 Liters
² 3.3 & 3.8 Liter Engines 13.4 qts 12.6 Liters
* Includes heater and coolant recovery bottle filled to
MAX level.
² * Add 2.9 quarts (2.8 liters) if equipped with a rear
heater.
MAINTAINING YOUR VEHICLE 343
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RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil Use API Certified, meeting material standard MS-6395, (GF-3). Refer to oil
viscosity chart for correct SAE grade.
Oil Filter 2.4 liter engines Mopar 4105409 or equiv.
Oil Filter 3.3/3.8 liter engines Mopar 5281090 or equiv.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com-
partment.
Fuel Selection 87 Octaane
344 MAINTAINING YOUR VEHICLE