suspension DODGE CARAVAN 2004 4.G Owners Manual

WARNING!
²Do not use a tire, wheel size or rating other than that
specified for your vehicle. Some combinations of
unapproved tires and wheels may change suspen-
sion dimensions and performance characteristics,
resulting in changes to steering, handling, and brak-
ing of your vehicle. This can cause unpredictable
handling and stress to steering and suspension com-
ponents. You could lose control and have an accident
resulting in serious injury or death. Use only the tire
and wheel sizes with load ratings approved for your
vehicle.
²Never use a tire with a smaller load index or capacity,
other than what was originally equipped on your
vehicle. Using a tire with a smaller load index could
result in tire overloading and failure. You could lose
control and have an accident.
²Failure to equip your vehicle with tires having
adequate speed capability can result in sudden tire
failure and loss of vehicle control.
CAUTION!
Replacing original tires with tires of a different size
may result in false speedometer and odometer read-
ings.
Alignment And Balance
Poor suspension alignment may result in:
²fast tire wear;
²uneven tire wear, such as feathering and one-sided
wear;
²vehicle pull to right or left.
Tires may also cause the vehicle to pull to the left or right.
Alignment will not correct this condition. See your dealer
for proper diagnosis.
258 STARTING AND OPERATING

CAUTION!
To avoid damage to your vehicle or tires, observe the
following precautions:
²Because of restricted chain clearance between tires and
other suspension components, it is important that only
chains in good condition are used. Broken chains can
cause serious damage. Stop the vehicle immediately if
noise occurs that could indicate chain breakage. Re-
move the damaged parts of the chain before further use.
²Install chains on the front wheels as tightly as possible
and then retighten after driving about1¤2mile (0.8 km).
²Do not exceed 45 mph (70 km/h).
²Drive cautiously and avoid severe turns and large
bumps, especially with a loaded vehicle.
²Do not use on rear wheels of All Wheel Drive (AWD)
vehicles.
²Do not drive for prolonged period on dry pavement.
²Observe the tire chain manufacturer's instructions on
the method of installation, operating speed, and condi-
tions for use. Always use the lower suggested operating
speed of the chain manufacturer if different than the
speed recommended by the manufacture.
NOTE:In order to avoid damage to tires, chains, and
your vehicle do not drive for a prolonged period of time
on dry pavement. Observe the tire chain manufacturer's
instructions on method of installation, operating speed,
and conditions for usage.
Always use the lower suggested operating speed if both
the chain manufacturer and vehicle manufacture suggest
a maximum speed. This notice applies to all chain
traction devices, including link and cable (radial) chains.
SNOW TIRES
Some areas of the country require the use of snow tires
during winter. Standard tires are of the all season type
and satisfy this requirement as indicated by the M+S
designation on the tire side wall.
If you need snow tires, select tires equivalent in size and
type to the original equipment tires. Use snow tires only
in sets of 4, failure to do so may adversely affect the
safety and handling of your vehicle.
264 STARTING AND OPERATING

Figure out the weight on the front and rear of the vehicle
separately. It is important that you distribute the load
evenly over the front and rear axles.
Overloading can cause potential safety hazards and
shorten useful service life. Heavier axles or suspension
components do not necessarily increase the vehicle's
GVWR.
Loading
To load your vehicle properly, first figure out its empty
weight, axle by axle and side by side. Store heavier items
down low and be sure you distribute their weight as
evenly as possible. Stow all loose items securely before
driving. If weighing the loaded vehicle shows that you
have exceeded either GAWR, but the total load is within
the specified GVWR, you must redistribute the weight.
Improper weight distribution can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.A loaded vehicle is shown in the illustration. Note that
neither the GVWR or the GAWR capacities have been
exceeded.
274 STARTING AND OPERATING

NFront Suspension Ball Joints..............314
NSteering Shaft Seal....................314
NSteering Linkage......................315
NDrive Shaft Universal Joints..............315
NBody Lubrication.....................315
NWindshield Wiper Blades................316
NWindshield And Rear Window Washers.....316
NExhaust System......................317
NCooling System.......................318
NHoses And Vacuum/Vapor Harnesses.......322
NBrakes.............................323
NMaster Cylinder Ð ABS Brakes Brake Fluid
Level Check.........................324NFuel System Hoses....................326
NAutomatic Transmission................326
NAll Wheel Drive (AWD).................329
NFront And Rear Wheel Bearings...........330
NAppearance Care And Protection From
Corrosion...........................330
NCleaning The Instrument Panel And
Underseat Cup Holders.................334
mIntegrated Power Module (IPM)............336
mVehicle Storage........................337
mReplacement Light Bulbs.................338
mBulb Replacement......................339
NHeadlights..........................339
296 MAINTAINING YOUR VEHICLE

Power Steering Ð Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership.9
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Recommended Fluids, Lubricants, and
Genuine Parts for correct fluid type.
Front Suspension Ball Joints
The front suspension ball joints are permanently sealed.
No regular maintenance is required for these compo-
nents.
Steering Shaft Seal
The steering shaft seal, at the point where the shaft passes
through the bulkhead, is lubricated when it is installed. If
the seal becomes noisy when the steering shaft is turned,
it should be lubricated. Use only manufacturers recom-
mended lubricant, refer to Recommended Fluids, Lubri-
cants and Genuine Parts for correct lubricant type.
314 MAINTAINING YOUR VEHICLE

At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the CV joints and front suspension compo-
nents.
²Check the automatic transmission fluid level.
²Check the coolant level, hoses, and clamps.
Tire Rotation
²Rotate the tires at 6,000 miles (10 000 km).
350 MAINTENANCE SCHEDULES
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