automatic transmission DODGE CARAVAN 2008 5.G Owner's Manual

NOTE:
²Check the automatic transmission fluid level before
towing.
²The six-speed automatic transmission is sealed and
requires an authorized dealer service center to check
the transmission fluid.
Towing Tips Ð Electronic Speed Control (If
Equipped)
²
Don't use in hilly terrain or with heavy loads.
²When using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until
you can get back to cruising speed.
²Use speed control in flat terrain and with light loads to
maximize fuel efficiency.
Towing Tips Ð Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
²City Driving
When stopped for short periods of time, put transmission
gear selector lever in NEUTRAL but do not increase
engine idle speed.
²Highway Driving
Reduce speed.
²Air Conditioning
Turn off temporarily.
²Refer to Cooling System Operating information in the
Maintenance section of this manual for more informa-
tion.
406 STARTING AND OPERATING

WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
²Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
²Block the wheel diagonally opposite the wheel to
be raised.
²Set the parking brake firmly and set an automatic
transmission in park; a manual transmission in
reverse.
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
²Never start or run the engine with the vehicle on a
jack.
²Do not let anyone sit in the vehicle when it is on a
jack.
²Do not get under the vehicle when it is on a jack.
²Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
²If working on or near a roadway, be extremely
careful of motor traffic.
²To assure that spare tires, flat or inflated are
securely stowed, spares must be stowed with the
valve stem facing the ground.
²Turn on the Hazard warning flasher.
416 WHAT TO DO IN EMERGENCIES

CAUTION!
For vehicles equipped with Stow 'n Go seating, the
Winch Mechanism is designed specifically to stow a
COMPACT Spare Tire ONLY. Do not attempt to use
the Winch to stow the Full Size 'Flat' Tire, or any
other Full Size Tire. Vehicle damage may result.
JUMP-STARTING PROCEDURE
WARNING!
²DO NOT attempt to push or tow the vehicle to get it started. Vehicles
equipped with an automatic transmission cannot be started this way.
Unburned fuel could enter the catalytic converter and once the engine has
started, ignite and damage the converter and vehicle.
²If the vehicle has a discharged battery, booster cables may be used to obtain
a start from another vehicle. This type of start can be dangerous if done
improperly, so follow this procedure carefully.
²Battery fluid is a corrosive acid solution; DO NOT allow battery fluid to
contact eyes, skin or clothing. Don't lean over battery when attaching
clamps or allow the clamps to touch each other. If acid splashes in the eyes
or on the skin, flush the contaminated area immediately with large
quantities of water.
²A battery generates hydrogen gas which is flammable and explosive. Keep
all flames or sparks away from the vent holes. DO NOT use a booster
battery or any other booster source with an output that exceeds 12 volts.
²During cold weather when temperatures are below freezing point, electro-
lyte in a discharged battery may freeze. DO NOT attempt jump-starting
because the battery could rupture or explode. The battery temperature must
be brought up above freezing point before attempting jump-start.
²Take special care to avoid the radiator cooling fan whenever the hood is
raised. The cooling fan is electrically operated and can start anytime the
ignition switch is ON. You can be hurt by the fan.
WHAT TO DO IN EMERGENCIES 425
6

When jump-starting, proceed as follows:
1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When a boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission selector lever into
PARK and turn the ignition switch to the OFF position for
both vehicles.
3. Turn OFF the heater, radio and all unnecessary elec-
trical loads.
4. Connect one end of a jumper cable to the positive
terminal of the discharged battery. Connect the other end
of the same cable to the positive terminal of the booster
battery.WARNING!
DO NOT permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery, and then to the engine of the
vehicle with the discharged battery. Make sure there is a
good contact on the engine.
WARNING!
DO NOT connect the cable to the negative post of the
discharge battery. The resulting electrical spark could
cause the battery to explode.
426 WHAT TO DO IN EMERGENCIES

CAUTION!
²Do not push or tow this vehicle with another
vehicle as damage to the bumper fascia and trans-
mission may result.
²If the vehicle being towed requires steering, the
ignition switch must be in the OFF position, not in
the LOCK or ACC positions.
If it is necessary to use the accessories while being towed
(wipers, defrosters, etc.), the key must be in the ON
position, not the ACC position. Make certain the trans-
mission remains in NEUTRAL.
Towing Without The Ignition Key
Special care must be taken when the vehicle is towed
with the ignition in the LOCK position. The only ap-
proved method of towing with out the ignition key is
with a flat bed truck. Proper towing equipment is neces-
sary to prevent damage to the vehicle.
Towing This Vehicle Behind Another Vehicle (Flat
towing with all four wheels on the ground)
Flat towing of vehicles equipped with an automatic
transmission, is only permitted within the limitations
described in this section.
Towing This Vehicle Behind Another Vehicle With
A Tow Dolly
The manufacturerdoes not recommendthat you tow a
front wheel drive vehicle on a tow dolly. Vehicle damage
may occur.
WHAT TO DO IN EMERGENCIES 429
6

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
MAINTAINING YOUR VEHICLE 437
7

If the fluid level indicates low, add sufficient fluid to
bring to the proper level.
CAUTION!
Do not overfill. Dirt and water in the transaxle can
cause serious damage. To prevent dirt and water from
entering the transaxle after checking or replenishing
fluid, make certain that the dipstick cap is reseated
properly.
Fluid and Filter Changes
Refer to the ªMaintenance Scheduleº in Section 8 of this
manual for the recommended transaxle fluid and filter
change intervals.
If the transaxle is disassembled for any reason, the fluid
and filter should be changed.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transaxle. The only exception to this policy is
the use of special dyes to aid in detecting fluid leaks. In
addition, avoid using transaxle sealers as they may
adversely affect seals.
FRONT AND REAR WHEEL BEARINGS
Front and rear wheel bearings are permanently sealed.
No regular maintenance is required for these compo-
nents.
APPEARANCE CARE AND PROTECTION FROM
CORROSION
Protection of Body and Paint from Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice, and those that are sprayed on
MAINTAINING YOUR VEHICLE 467
7

Chassis
FLUIDS, LUBRICANTS AND GENUINE PARTS Ð CHASSIS
Component Fluids, Lubricants and Genuine Parts
Automatic Transmission MopartATF+4 Automatic Transmission Fluid
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used or
equivalent. If DOT 3 brake fluid is not available, then
DOT 4 is acceptable. Use only recommended brake flu-
ids.
Power Steering Reservoir MopartPower Steering Fluid +4 or MopartATF+4 Au-
tomatic Transmission Fluid
488 MAINTAINING YOUR VEHICLE

Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Change the automatic transmission fluid & filter if
using your vehicle for any of the following: police,
taxi, fleet or frequent trailer towing.60,000 100 000 60
Inspect and replace PCV valve if necessary. ² 90,000 150 000 90
Flush and replace the engine coolant. 102,000 170 000 60
Replace the ignition cables on 3.3L, 3.8L engines. 102,000 170 000 102
Replace the spark plugs on 3.3L, 3.8L, 4.0L engines. 102,000 170 000 102
Replace the timing belt on 4.0L engines. 102,000 170 000 102
Change the automatic transmission fluid & filter. 120,000 200 000 120
Replace Accessory Drive Belt(s). 120,000 200 000 120
² This maintenance is recommended by the manufacturer to the owner, but is not required to maintain emissions
warranty.
494 MAINTENANCE SCHEDULES
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Automatic Dimming Mirror................ 100
Automatic Door Locks...................34,35
Automatic Headlights.................... 163
Automatic Temperature Control (ATC)......... 309
Automatic Transaxle...................... 328
Adding Fluid......................... 465
Fluid Level Check...................... 465
Interlock System....................... 329
Reset Mode.......................... 334
Selection Of Lubricant................465,488
Shifting............................. 330
Special Additives...................... 467
Automatic Transmission................464,467
Adding Fluid......................466,467
Fluid and Filter Changes................. 467
Fluid Change......................... 467
Fluid Level Check...................... 466
Fluid Type........................465,488Ball Joints............................. 453
Battery............................... 448
Gas Caution.......................... 449
Jump Starting......................... 425
Keyless Transmitter Replacement (RKE)....... 26
Saving Feature (Protection)............... 166
Bearings.............................. 467
Belts, Drive............................ 445
Body Mechanism Lubrication............... 454
B-Pillar Location........................ 353
Brake Assist System...................... 341
Brake Control System, Electronic............. 340
Brake Fluid............................ 488
Brake, Parking.......................... 335
Brake System........................337,462
Anti-Lock (ABS)....................... 338
Fluid Check.......................... 463
Hoses.............................. 462
Warning Light........................ 228
INDEX 509
10