fuel DODGE CARAVAN 2009 Service Manual

WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO) which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO, refer
to “Exhaust Gas” in the Safety Tips section of this
manual.
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
MAINTAINING YOUR VEHICLE 443
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The numbers inside the TIPM cover correspond to the
following table.
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
J1 40 Amp
Green— Power Folding Seat
J2 30 Amp
Pink— Power Liftgate Mod-
ule
J3 40 Amp
Green— Rear Door Module
(RR Door Node)
J4 25 Amp
Natural— Driver Door Node
J5 25 Amp
Natural— Passenger Door Node
J6 40 Amp
Green— Anti-Lock Brake Sys-
tem (ABS) Pump/ESP
J7 30 Amp
Pink— Anti-Lock Brake Sys-
tem (ABS) Valve
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
J8 40 Amp
Green— Power Memory Seat
(If Equipped)
J9 40 Amp
Green— PZEV Motor/Flex
Fuel
J10 30 Amp
Pink— Headlamp Wash
Relay/Manual Tuning
Valve
J11 30 Amp
Pink— Power Sliding Door
Module
J13 60 Amp
Yellow— Ignition Off Draw
(IOD) — Main
J14 40 Amp
Green— Rear Window Defog-
ger
J15 30 Amp
Pink— Rear Blower
J17 40 Amp
Green— Starter Solenoid
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FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M21 — 20 Amp
YellowAuto Shut Down
(ASD #3)
M22 — 10 Amp
RedRight Horn (RT
HORN (HI/LOW)
M23 — 10 Amp
RedLeft Horn (LT HORN
(HI/LOW)
M24 — 25 Amp
NaturalRear Wiper (REAR
WIPER)
M25 — 20 Amp
YellowFuel Pump (FUEL
PUMP), Diesel Lift
Pump (DSL LIFT
PUMP) — Export
Only
M26 — 10 Amp
RedPower Mirror Switch
(PWR MIRR SW),
Driver Window
Switch (DRVR WIND
SW)
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M27 — 10 Amp
RedIgnition Switch (IGN
SW), Window Module
(WIN MOD)
M28 — 10 Amp
RedNext Generation Con-
troller (NGC), Trans-
mission Feed (TRANS
FEED), J1962
M29 — 10 Amp
RedOccupant Classifica-
tion Module (OCM)
M30 — 15 Amp
BlueRear Wiper Module
(RR WIPER MOD),
Power Folding Mirror
(PWR FOLD MIR)
M31 — 20 Amp
YellowBack-Up Lamps (B/U
LAMPS)
M32 — 10 Amp
RedOccupant Restraint
Controller (ORC), TT
EUROPE
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FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M33 — 10 Amp
RedNext Generation Con-
troller (NGC), Global
Powertrain Engine
Controller (GPEC)
M34 — 10 Amp
RedPark Assist (PRK
ASST), Heater Venti-
lation, Air Condition-
ing Module (HVAC
MOD), Headlamp
Wash (HDLP WASH),
Compass (COMPAS)
M35 — 10 Amp
RedHeated Mirrors
M36 — 20 Amp
YellowPower Outlet #3
(BATT)
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M37 — 10 Amp
RedAnti-Lock Brake Sys-
tem (ABS), Electronic
Stability Program
(ESP), Stop Lamp
Switch (STP LP SW),
Fuel Pump Rly Hi
Control
M38 — 25 Amp
NaturalLock/Unlock Motors
(LOCK/UNLOCK
MTRS)
The heated mirrors, lower instrument panel power outlet
and removable floor console, when in the front position
are fused with self-resetting fuses that are only service-
able by an authorized dealer. The power seats are fused
by a 30 Amp circuit breaker located under the driver’s
seat. The power windows are fused by a 25 Amp circuit
breaker located under the instrument panel near the
MAINTAINING YOUR VEHICLE 473
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FLUIDS AND CAPACITIES
U.S. Metric
Fuel (Approximate)20 Gallons 76 Liters
Engine Oil with Filter
3.3L and 3.8L Engine (SAE 5W-20, API Certified) 5 Quarts 4.7 Liters
4.0 Liter Engine (SAE 10W-30, API Certified) 5.5 Quarts 5.2 Liters
Cooling System *
3.3, 3.8, and 4.0 Liter Engine (MOPAREngine Coolant/
Antifreeze 5 Year/100,000 Mile Formula)13.4 Quarts 12.6 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Qts (2.8 L) if equipped with a rear
heater.
MAINTAINING YOUR VEHICLE 479
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FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine CoolantMOPARAntifreeze/Coolant Five Year/100,000 Mile Formula HOAT
(Hybrid Organic Additive Technology)
Engine Oil (3.3L and 3.8L Engines)Use API Certified SAE 5W-20 Engine Oil, meeting the requirements of
Chrysler Material Standard MS-6395. Refer to your oil filler cap for
correct SAE grade
Engine Oil (4.0L Engine)Use API Certified SAE 10W-30 Engine Oil, meeting the requirements
of Chrysler Material Standard MS-6395. Refer to your oil filler cap for
correct SAE grade
Oil Filter (3.3L and 3.8L Engines) MOPAR04105409 or equivalent
Oil Filter (4.0L Engine) MOPAR05281090 or equivalent
Spark Plugs (3.3L and 3.8L Engines) RE14PLP5 (Gap 0.050 in [1.27 mm])
Spark Plugs (4.0L Engine) ZFR5LP-13G (Gap 0.050 in [1.27 mm])
Fuel Selection (3.3L and 3.8L Engines) 87 Octane
Fuel Selection (4.0L Engine) 87 Octane Acceptable — 89 Recommended
480 MAINTAINING YOUR VEHICLE
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NOTE:
•The oil change indicator message will not monitor the
time since the last oil change. Change your vehicle’s
oil if it has been six months since your last oil change,
even if the oil change indicator message is NOT
illuminated.
•Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
•Under no circumstances should oil change intervals
exceed 6,000 miles (10 000 km) or six months, which-
ever comes first.
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If this
scheduled oil change is performed by someone other
than your dealer, the message can be reset by referring to
the steps described under “Oil Change Required” in “Use
Factory Settings” of the EVIC section in this manual orunder “Odometer/Trip Odometer” in the “Instrument
Cluster Descriptions section of this manual.
At Each Stop For Fuel
•Check the engine oil level about five minutes after a
fully warmed engine is shut OFF. Checking the oil
level while the vehicle is on level ground will improve
the accuracy of the oil level reading. Add oil only
when the level is at or below the ADD, SAFE or MIN
mark.
•Check the windshield washer solvent and add if
required.
Once A Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
MAINTENANCE SCHEDULES 485
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Adding Engine Coolant (Antifreeze).......... 452
Adding Fuel........................... 387
Adding Washer Fluid..................... 449
Additives, Fuel......................... 381
Adjustable Pedals....................... 182
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . 441
Air Conditioner Maintenance............... 446
Air Conditioning........................ 301
Air Conditioning Controls................. 301
Air Conditioning Filter.................320,447
Air Conditioning, Operating Tips............ 320
Air Conditioning, Rear Zone.............308,315
Air Conditioning Refrigerant............... 446
Air Conditioning System.............301,310,446
Air Conditioning System, Zone Control........ 306
Air Pressure, Tires....................... 359
Airbag..............................65,72
Airbag Deployment....................... 73
Airbag Light...................66,71,75,94,244Airbag Maintenance....................... 74
Airbag, Side..........................70,72
Airbag, Window (Side Curtain)...........68,70,72
Alarm Light........................... 244
Alarm (Security Alarm).................... 18
Alignment and Balance................... 366
Alterations/Modifications, Vehicle............. 7
Antenna, Satellite Radio................... 293
Antifreeze (Engine Coolant)...........451,452,479
Disposal............................ 454
Anti-Lock Warning Light.................. 237
Anti-Theft System........................ 18
Appearance Care........................ 460
Ashtray............................... 210
Assistance Towing....................... 129
Auto Down Power Windows................ 40
Auto Up Power Windows................41,206
Automatic Dimming Mirror................ 102
Automatic Door Locks...................34,35
512 INDEX
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Camera, Rear........................... 192
Capacities, Fluid........................ 479
Caps, Filler
Fuel................................ 387
Oil (Engine).......................... 440
Power Steering........................ 338
Radiator (Coolant Pressure)............... 453
Car Washes............................ 461
Carbon Monoxide Warning................. 382
Cargo Compartment
Luggage Carrier....................... 225
Cargo (Vehicle Loading)................... 216
Caution, Exhaust Gas.................53,95,382
Cellular Phone....................... 115,301
Center High Mounted Stop Light............ 478
Chains, Tire............................ 367
Changing A Flat Tire..................... 412
Chart, Tire Sizing........................ 350Check Engine Light
(Malfunction Indicator Light).............242,436
Child Restraint........................81,83
Child Restraint Tether Anchors............... 86
Child Safety Locks........................ 47
Child Seat.............................. 89
Clean Air Gasoline....................... 379
Cleaning
Wheels............................. 462
Climate Control......................... 301
Clock...........................263,267,276
Coat Hook............................ 216
Coin Holder........................... 217
Cold Weather Operation................... 325
Compact Disc (CD) Maintenance............. 300
Compact Spare Tire...................... 361
Compass........................248,251,257
Compass Calibration..................251,257
Compass Variance....................250,258
514 INDEX
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Disposal
Antifreeze (Engine Coolant)............... 454
Engine Oil........................... 441
Domelight............................. 173
Door Locks............................. 31
Door Locks, Automatic.................... 34
Door Opener, Garage..................... 197
Drive Shaft Universal Joints................ 448
Driving
On Slippery Surfaces.................... 334
Through Flowing, Rising, or Shallow
Standing Water......................... 335
DVD Player (Video Entertainment System™).... 297
E-85 Fuel............................. 383
Electric Remote Mirrors................... 104
Electrical Power Outlets................... 206
Electronic Brake Control System............. 344
Brake Assist System.................... 346Electronic Stability Program............... 347
Electronic Speed Control (Cruise Control)...... 183
Electronic Stability Program (ESP)............ 347
Electronic Vehicle Information Center
(EVIC).............................192,252
Emergency, In Case of
Hazard Warning Flasher................. 410
Jacking...........................412,415
Jump Starting......................... 424
Overheating.......................... 410
Emission Control System Maintenance......436,484
Engine............................433,434
Air Cleaner.......................... 441
Block Heater......................... 327
Break-In Recommendations................ 93
Checking Oil Level..................... 438
Compartment......................433,434
Coolant (Antifreeze).................... 480
Cooling............................. 450
516 INDEX
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