tow DODGE CARAVAN 2010 Workshop Manual

Towing Tips
Before setting out on a trip, practice turning, stopping
and backing the trailer in an area away from heavy
traffic.
Automatic Transmission
The DRIVE gear can be selected when towing. However,
if frequent shifting occurs while in DRIVE, move the shift
lever into third gear (with four-speed transmission) or
fifth gear (with six-speed transmission).
Seven-Pin Connector
1 — Battery5 — Ground
2 — Backup Lamps 6 — Left Stop/Turn
3 — Right Stop/Turn 7 — Running Lamps
4 — Electric Brakes
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NOTE:Moving the shift lever into third gear (with
four-speed transmission) or fifth gear (with six-speed
transmission) while operating the vehicle under heavy
operating conditions will improve performance and ex-
tend transmission life by reducing excessive shifting and
heat build up. This action will also provide better engine
braking.
The automatic transmission fluid and filter should be
changed if you REGULARLY tow a trailer for more than
45 minutes of continuous operation. Refer to “Mainte-
nance Schedule” for the proper maintenance intervals.
NOTE:
•Check the automatic transmission fluid level before
towing.
•The six-speed automatic transmission is sealed and
requires an authorized dealer to check the transmis-
sion fluid.
Electronic Speed Control – If Equipped
•
Do not use in hilly terrain or with heavy loads.
•When using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until
you can get back to cruising speed.
•Use speed control in flat terrain and with light loads to
maximize fuel efficiency.
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Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
•City Driving
When stopped for short periods of time, shift the trans-
mission into NEUTRAL but do not increase engine idle
speed.
•Highway Driving
Reduce speed.
•Air Conditioning
Turn off temporarily.
RECREATIONAL TOWING
(BEHIND MOTORHOME, ETC.)
CAUTION!
Towing this vehicle behind another vehicle (flat-
towing with all four wheels on the ground) is not
recommended.
NOTE: If the vehicle requires towing, make sure all four
wheels are off the ground.
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WHAT TO DO IN EMERGENCIES
CONTENTS
Hazard Warning Flasher ................ 406
 If Your Engine Overheats ................ 406
 Jacking And Tire Changing ............... 407
▫ Jack Location ....................... 408
▫ Spare Tire Removal ................... 409
▫ Preparations For Jacking ............... 410
▫ Jacking Instructions ................... 410
▫ Wheel Nuts ........................ 419 ▫
Secure The Spare Tire ................. 419
 Jump-Starting Procedure ................ 421
▫ Preparations For Jump-Start ............. 422
▫ Jump-Starting Procedure ............... 423
 Freeing A Stuck Vehicle ................. 425
 Towing A Disabled Vehicle ............... 426
▫ Towing With The Ignition Key ........... 426
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WARNING! (Continued)
•The jack is designed to use as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should
be jacked on a firm level surface only. Avoid ice or
slippery areas.
•If it is necessary to retrieve the spare tire from
under the vehicle on the side of the vehicle close to
moving traffic. Pull far enough off the road to
avoid the danger of being hit.
Jack Location
The jack, jack handle and winch handle tools are stowed
behind the rear left side trim panel in the rear cargo area.
Turn the two cover latches to release the cover.Remove the pouch containing the scissors jack, jack
handle, and tools.
Jack And Tool Location
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Spare Tire Removal
The spare tire is stowed inside a protective cover located
under the center of the vehicle between the front doors by
means of a cable winch mechanism. The “spare tire
drive” nut is located on the floor, under a plastic cap at
the front of the floor console.NOTE:
The base console, if equipped, must be removed
to raise and lower the spare tire. Refer to “Console
Features” in “Understanding the Features of Your Ve-
hicle” for console removal procedure.
The tool pouch contains three pieces and can be as-
sembled into a spare tire hook; to remove the compact
spare tire/cover assembly from under the vehicle, or a
Winch “T” Handle; to raise/lower the compact spare
tire/cover assembly.
Spare Tire Location
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WARNING! (Continued)
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
•If working on or near a roadway, be extremely
careful of motor traffic.(Continued)
WARNING! (Continued)
•To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
•Turn on the Hazard Warning flasher.
Jack Warning Label
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10. Lower the vehicle by turning the jack screw to the
left.
11. Finish tightening the lug nuts. Push down on the
wrench while tightening for increased leverage. Alternate
lug nuts until each nut has been tightened twice. The
correct wheel nut tightness is 95 ft lbs (130 N·m). If in
doubt about the correct tightness, have them checked
with a torque wrench by your authorized dealer or at a
service station.
12. Lower the jack to its fully-closed position.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided. Have the deflated (flat) tire
repaired or replaced immediately.13. Place the deflated (flat) tire and compact spare tire
cover assembly. in the rear cargo area.
Do not stow the
deflated tire in the spare tire location. Have the full-
sized tire repaired or replaced, as soon as possible.
14. Stow the cable and wheel spacer before driving the
vehicle. Reassemble the winch handle extensions to form
a “T” and fit the winch “T” handle over the drive nut.
Rotate the nut to the right until the winch mechanism
clicks at least three times.
15. Stow the jack, jack handle and winch handle tools.
16. Check the compact spare tire pressure as soon as
possible. Correct the tire pressure, as required.
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Wheel Nuts
All wheel nuts should be tightened occasionally, to
eliminate the possibility of wheel studs being sheared or
the bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles
of operation, and after each time a tire is changed, to
allow the wheel nuts to become properly set. All nuts
should first be firmly seated against the wheel. The nuts
should then be tightened to recommended torque.
Tighten the nuts to final torque in increments. Progress
around the bolt circle, tightening the nut opposite to the
nut just previously tightened until final torque is
achieved. Recommended torque is 95 ft lbs (130 N·m).
Secure The Spare Tire
1. Assemble the winch handle extensions to form a “T”
and fit the winch “T” handle over the drive nut. Rotate
the nut to the left until the winch mechanism stopsturning freely. This will allow enough slack in the cable to
allow you to pull the wheel spacer out from under the
vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger
the occupants of the vehicle. Always stow the com-
pact spare tire with the cover assembly in the place
provided.
CAUTION!
The winch mechanism is designed for use with the
winch “T” handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
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CAUTION!
The winch mechanism is designed specifically to
stow a compact spare tire only. Do not attempt to use
the winch to stow the full size flat tire, or any other
full-size tire. Vehicle damage may result.
JUMP-STARTING PROCEDURE
If your vehicle has a discharged battery it can be jump-
started using a set of jumper cables and a battery in
another vehicle or by using a portable battery booster
pack. Jump-starting can be dangerous if done improperly
so please follow the procedures in this section carefully.
NOTE:When using a portable battery booster pack
follow the manufacturer ’s operating instructions and
precautions.
CAUTION!
Do not use a portable battery booster pack or any
other booster source with a system voltage greater
than 12 Volts or damage to the battery, starter motor,
alternator or electrical system may occur.
WARNING!
Do not attempt jump-starting if the battery is frozen.
It could rupture or explode and cause personal injury.
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