manual transmission DODGE CARAVAN 2012 Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2012, Model line: CARAVAN, Model: DODGE CARAVAN 2012Pages: 643, PDF Size: 11.83 MB
Page 559 of 643
To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idle or malfunctioning operating conditions.
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic main-
tenance required.
WARNING!
•Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid
to contact your eyes, skin, or clothing. Do not lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water. Refer to
“Jump-Starting Procedures” in “What To Do In
Emergencies” for further information.
•Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not use
a booster battery or any other booster source with
an output greater than 12 Volts. Do not allow cable
clamps to touch each other.
•Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands
after handling.
556 MAINTAINING YOUR VEHICLE
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WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Automatic Transmission
The automatic transmission and differential assembly are
contained within a single housing.
The fluid level in the automatic transmission should be
checked whenever the vehicle is serviced. Operation with
an improper fluid level will greatly reduce the life of the
transmission and the fluid.
The six–speed transmission is equipped with a capped
dipstick tube. It is sealed and should not be tampered
with. Your authorized dealer has the necessary tools to
ensure that the fluid level is set properly.
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MAINTAINING YOUR VEHICLE 569
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Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only the manufacturer’s recommended trans-
mission fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. It is important that the transmission fluid be main-
tained at the prescribed level using the recommended
fluid. No chemical flushes should be used in any trans-
mission; only the approved lubricant may be used.CAUTION!
Using a transmission fluid other than the manufac-
turer’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturer’s recommended fluid will result in
more frequent fluid and filter changes. Refer to
“Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
570 MAINTAINING YOUR VEHICLE
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Page 574 of 643
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
The six-speed automatic transmission is a sealed unit and
has no dipstick. See your authorized dealer to have the
transmission fluid checked or serviced.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the transmission is disassembled for any reason, the
fluid and filter should be changed.
Appearance Care And Protection From Corrosion
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice, and those that are sprayed on
trees and road surfaces during other seasons, are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants,
road surfaces on which the vehicle is operated, extreme
hot or cold weather and other extreme conditions will
have an adverse effect on paint, metal trim, and under-
body protection.
The following maintenance recommendations will enable
you to obtain maximum benefit from the corrosion
resistance built into your vehicle.
What Causes Corrosion?
Corrosion is the result of deterioration or removal of
paint and protective coatings from your vehicle.
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MAINTAINING YOUR VEHICLE 571
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Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission MOPAR
ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
Brake Master Cylinder MOPAR
DOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MOPAR
Power Steering Fluid +4, MOPAR ATF+4Automatic Trans-
mission Fluid or equivalent licensed ATF+4 product.
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MAINTAINING YOUR VEHICLE 591
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56,000 Miles (91,000 km) or
42 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
56,000 miles (91 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
64,000 Miles (104,000 km) or 48 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
64,000 miles (104 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings; replace if necessary.
❏ Change the automatic transmission fluid and filter(s) if using your vehicle for any of the
following: police, taxi, fleet, or frequent trailer towing.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
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S600 MAINTENANCE SCHEDULES
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120,000 Miles (195,000 km) or
90 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
120,000 miles (195 000 km).
❏ Inspect the CV joints.
❏ Inspect exhaust system.
❏ Change the automatic transmission fluid
and filter(s).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
128,000 Miles (208,000 km) or 96 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
128,000 miles (208 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
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S604 MAINTENANCE SCHEDULES
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Automatic Headlights.................... 199
Automatic Temperature Control (ATC) ......... 400
Automatic Transaxle Selection Of Lubricant ................. 591
Automatic Transmission ................422,569
Adding Fluid ....................... 571
Fluid and Filter Changes ............... 571
Fluid Change ....................... 571
Fluid Level Check .................... 571
Fluid Type ...................... 570,591
Gear Ranges ........................ 427
Special Additives ..................... 570
B-Pillar Location ........................ 457
Battery ............................... 556
Jump Starting ....................... 532
Keyless Transmitter Replacement (RKE) ..... 26
Saving Feature (Protection) .............. 204
Belts, Seat ............................. 101 Blind Spot Monitoring
.................... 117
Body Mechanism Lubrication ............... 560
Brake Assist System ...................... 444
Brake Control System, Electronic ............. 443
Brake Fluid ............................ 591
Brake System ........................... 567
Fluid Check ........................ 568
Parking ........................... 439
Warning Light ....................... 294
Brake/Transmission Interlock ............... 424
Brakes ............................... 567
Break-In Recommendations, New Vehicle ........ 98
Bulb Replacement ....................... 586
Bulbs, Light ......................... 103,585
Calibration, Compass ..................... 314
Camera, Rear ........................... 224
Capacities, Fluid ........................ 589
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INDEX 621
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ConnectorUCI .............................. 346
Universal Consumer Interface (UCI) ....... 346
Conserving Fuel ........................ 310
Console .............................. 261
Console, Floor .......................... 261
Console, Overhead ....................... 227
Console, Removable ...................... 265
Contract, Service ........................ 613
Coolant Pressure Cap (Radiator Cap) .......... 565
Cooling System ......................... 562
Adding Coolant (Antifreeze) ............. 564
Coolant Capacity ..................... 589
Coolant Level .................... 562,565
Disposal of Used Coolant ............... 565
Drain, Flush, and Refill ................ 563
Inspection .......................... 565
Points to Remember .................. 566 Pressure Cap
........................ 565
Radiator Cap ....................... 565
Selection of Coolant (Antifreeze) ....563,589,590
Cupholders ......................... 250,577
Customer Assistance ..................... 611
Data Recorder, Event ...................... 84
Daytime Running Lights ................... 200
Dealer Service .......................... 549
Defroster, Rear Window ................... 269
Defroster, Windshield .................. 101,406
Diagnostic System, Onboard ................ 546
Dimmer Control ........................ 201
Dipsticks Automatic Transmission ................ 571
Oil (Engine) ........................ 550
Power Steering ...................... 438
Disabled Vehicle Towing ................... 539
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INDEX 623
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Replacement Parts.................... 490
Starting ........................... 489
Flooded Engine Starting ................... 420
Floor Console .......................... 261
Fluid Capacities ......................... 589
Fluid Leaks ............................ 103
Fluid Level Checks Automatic Transmission ................ 571
Brake ............................. 568
Power Steering ...................... 438
Fluids ................................ 590
Fluids, Lubricants and Genuine Parts .......... 590
Fog Light Service ........................ 587
Fog Lights ....................... 200,286,587
Fold in Floor (Stow n Go) Seating........... 172
Freeing A Stuck Vehicle ................... 536
Fuel ................................. 482
Adding ........................... 490
Additives .......................... 484 Clean Air
.......................... 482
Conserving ......................... 310
Economy Mode ...................... 425
Ethanol ........................... 483
Filler Cap (Gas Cap) ...............293,490
Filler Door (Gas Cap) .................. 293
Gasoline ........................... 482
Gauge ............................ 293
Light .......................... 297,306
Materials Added ..................... 484
Methanol .......................... 483
Octane Rating ....................... 590
Requirements .................... 482,589
Saver Mode ........................ 310
Tank Capacity ....................... 589
Fuel Optimizer ......................... 310
Fuel Saver ............................. 310
Fuel, Flexible ........................... 486
Fueling ............................... 490
626 INDEX
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