fuel DODGE CHALLENGER 2008 Owner's Manual

MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment — 6.1L ..............296

Onboard Diagnostic System — OBD II ........297
▫ Loose Fuel Filler Cap ..................297

Emissions Inspection And Maintenance
Programs ............................298

Replacement Parts ......................299

Dealer Service .........................300

Maintenance Procedures ..................300
▫ Engine Oil ..........................301 ▫
Engine Oil Filter ......................303
▫
Drive Belts — Check Condition And Tension...303
▫ Spark Plugs .........................304
▫ Engine Air Cleaner Filter ................304
▫ Fuel Filter ..........................304
▫ Catalytic Converter ....................305
▫ Maintenance-Free Battery ................307
▫ Air Conditioner Maintenance .............309
▫ A/C Air Filter — If Equipped ............310
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▫Power Steering — Fluid Check ............310
▫ Front And Rear Suspension Ball Joints ......311
▫ Steering Linkage ......................311
▫ Body Lubrication .....................311
▫ Windshield Wiper Blades ................312
▫ Windshield Washers ...................312
▫ Exhaust System ......................313
▫ Cooling System .......................314
▫ Hoses And Vacuum/Vapor Harnesses .......319
▫ Fuel System .........................319
▫ Brake System ........................320
▫ Automatic Transmission ................322
▫ Front And Rear Wheel Bearings ...........324▫
Appearance Care And Protection From
Corrosion ...........................324
▫ Cleaning The Center Console Cupholders ....328

Fuses ...............................329
▫ Integrated Power Module (IPM) ...........329
▫ Rear Power Distribution Center ...........331

Vehicle Storage ........................335

Replacement Light Bulbs .................336

Bulb Replacement ......................337
▫ Low Beam Headlight, High Beam Headlight,
And Park/Turn Light — Models With High
Intensity Discharge (HID) Headlights .......337
▫ Front/Rear Side Marker Light ............338
▫ Tail/Turn/Stop Light ..................338
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ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light (MIL). It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
Prolonged driving with the MIL on could cause
further damage to the emissions control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any emissions tests
can be performed.
If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap
If the vehicle diagnostic system determines that the fuel
filler cap is loose, improperly installed, or damaged, a
“Check Gascap” message will display in the Electronic
Vehicle Information Center (EVIC) (if equipped). If this
occurs, tighten the fuel filler cap properly and press the
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Trip Odometer button to turn off the message. If the
problem continues, the message will appear the next time
the vehicle is started.
A loose, improperly installed, or damaged fuel filler cap
may also turn on the MIL.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of this vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.For states that require an Inspection and Mainte-
nance (I/M), this check verifies the Malfunction
Indicator Light (MIL) is functioning and is not on
when the engine is running, and that the OBD II system
is ready for testing.
Normally, the OBD II system will be ready. The OBD II
system may notbe ready if the vehicle was recently serviced, recently had a dead battery, or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, the vehicle may fail the test.
This vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if this vehicle’s OBD II system is ready, you must
do the following:
1. Insert the ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn the ignition key to the ON
position, you will see the MIL symbol come on as part of
a normal bulb check.
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Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off or before
starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level in the “SAFE” range. Adding 1.0 qt (1.0 L) of
oil when the reading is at the bottom of the “SAFE” range
will result in an oil level at the top of the “SAFE” range
on these engines.
CAUTION!
Overfilling or underfilling will cause oil aeration or
loss of oil pressure. This could damage your engine.
Change Engine Oil
Refer to the Maintenance Schedule in Section 8.
NOTE: Under no circumstances should oil change
intervals exceed 6,000 mi (10 000 km) or six months,
whichever occurs first.
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Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emissions control. New plugs should be
installed at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Malfunctioning spark plugs can damage the cata-
lytic converter. Refer to “Fluids, Lubricants, and Genuine
Parts” in this section for the proper type of spark plug for
use in your vehicle.
Engine Air Cleaner Filter
Refer to the Maintenance Schedule in Section 8 for engine
air cleaner filter maintenance intervals.
NOTE:Be sure to follow the “dusty or off-road condi-
tions” maintenance interval if applicable.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary
for repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner,
hoses, etc.) removed. Failure to do so can result in
serious personal injury.
Fuel Filter
A plugged fuel filter can cause stalling, limit the speed at
which a vehicle can be driven or cause hard starting.
Should an excessive amount of dirt accumulate in the
fuel tank, filter replacement may be necessary. See your
authorized dealer for service.
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Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emissions control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
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•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component, which may cause heat
damage or mechanical wear. Ensure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Fuel System
The Electronic Fuel Injection high-pressure fuel system’s
hoses and quick connect fittings have unique material
characteristics that provide adequate sealing and resist
attack by deteriorated gasoline.
You are urged to use only the manufacturer’s specified
hoses with quick connect fittings, or their equivalent in
material and specification, in any fuel system servicing. It
is mandatory to replace any damaged hoses or quick
connect fittings that have been removed during service.
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CAUTION!
•When installing the power distribution center
cover, it is important to ensure the cover is prop-
erly positioned and fully latched. Failure to do so
may allow water to get into the power distribution
center and possibly result in an electrical system
failure.
•When replacing a blown fuse, it is important to
use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated
may result in a dangerous electrical system over-
load. If a properly rated fuse continues to blow, it
indicates a problem in the circuit that must be
corrected.
Cavity Cartridge Fuse Mini-
FuseDescription
1 60 Amp Yellow — Ignition Off Draw (IOD)
2 40 Amp Green — Integrated Power Module
(IPM)
3— ——
4 40 Amp Green — Integrated Power Module
(IPM)
5 30 Amp Pink — Heated Seats - if
equipped
6 — 20 Amp YellowFuel Pump
7 — 20 Amp YellowSub Amp - if equipped
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FLUID CAPACITIES
U.S. Metric
Fuel (Approximate) 19 Gallons 72 Liters
Engine Oil with Filter
6.1 Liter Engine (SAE 0W-40) 7 Quarts 6.6 Liters
Cooling System *
6.1 Liter Engine (MOPAR Antifreeze/Coolant 5 Year/100,000 Mile
Formula) or equivalent 15 Quarts 14.4 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
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