engine DODGE CHALLENGER 2008 Manual PDF

MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment — 6.1L ..............296

Onboard Diagnostic System — OBD II ........297
▫ Loose Fuel Filler Cap ..................297

Emissions Inspection And Maintenance
Programs ............................298

Replacement Parts ......................299

Dealer Service .........................300

Maintenance Procedures ..................300
▫ Engine Oil ..........................301 ▫
Engine Oil Filter ......................303
▫
Drive Belts — Check Condition And Tension...303
▫ Spark Plugs .........................304
▫ Engine Air Cleaner Filter ................304
▫ Fuel Filter ..........................304
▫ Catalytic Converter ....................305
▫ Maintenance-Free Battery ................307
▫ Air Conditioner Maintenance .............309
▫ A/C Air Filter — If Equipped ............310
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▫Center Tail/Backup Light ...............340
▫ Center High-Mounted Stop Light (CHMSL) . . . 340
▫ License Light ........................340

Fluid Capacities ........................341

Fluids, Lubricants, And Genuine Parts ........342
▫ Engine .............................342
▫ Chassis ............................343
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ENGINE COMPARTMENT — 6.1L
1 — Remote Jump-Start Positive Battery Post 6 — Power Steering Fluid
2 — Fuses (Integrated Power Module) 7 — Air Cleaner Filter
3 — Coolant Pressure Cap 8 — Engine Oil Fill
4 — Brake Fluid Reservoir Access Cover 9 — Engine Oil Dipstick
5 — Coolant Bottle 10 — Windshield Washer Fluid Bottle
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ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light (MIL). It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
Prolonged driving with the MIL on could cause
further damage to the emissions control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any emissions tests
can be performed.
If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap
If the vehicle diagnostic system determines that the fuel
filler cap is loose, improperly installed, or damaged, a
“Check Gascap” message will display in the Electronic
Vehicle Information Center (EVIC) (if equipped). If this
occurs, tighten the fuel filler cap properly and press the
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Trip Odometer button to turn off the message. If the
problem continues, the message will appear the next time
the vehicle is started.
A loose, improperly installed, or damaged fuel filler cap
may also turn on the MIL.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of this vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.For states that require an Inspection and Mainte-
nance (I/M), this check verifies the Malfunction
Indicator Light (MIL) is functioning and is not on
when the engine is running, and that the OBD II system
is ready for testing.
Normally, the OBD II system will be ready. The OBD II
system may notbe ready if the vehicle was recently serviced, recently had a dead battery, or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, the vehicle may fail the test.
This vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if this vehicle’s OBD II system is ready, you must
do the following:
1. Insert the ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn the ignition key to the ON
position, you will see the MIL symbol come on as part of
a normal bulb check.
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5. Approximately 15 seconds later, one of two things will
happen:a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn OFF
the ignition key or start the engine. This means that the
vehicle’s OBD II system is not readyand you should
not proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn OFF the ignition key or start
the engine. This means that the vehicle’s OBD II
system is ready,and you can proceed to the I/M
station.
If the OBD II system is not ready,you should see an
authorized dealer or repair facility. If this vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive the vehicle as you normally would in order for the OBD II system to
update. A recheck with the above test routine may then
indicate that the system is now ready.
Regardless of whether the vehicle’s OBD II system is
ready or not ready, if the MIL is illuminated during
normal vehicle operation, you should have the vehicle
serviced before going to the I/M station. The I/M station
can fail the vehicle because the MIL is on with the engine
running.
REPLACEMENT PARTS
Use of genuine MOPAR
parts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-MOPAR parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
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DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service manuals are
available which include detailed service information for
your vehicle. Refer to these service manuals before
attempting any procedure yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If you
have any doubt about your ability to perform a service
job, take your vehicle to a competent mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
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Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off or before
starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level in the “SAFE” range. Adding 1.0 qt (1.0 L) of
oil when the reading is at the bottom of the “SAFE” range
will result in an oil level at the top of the “SAFE” range
on these engines.
CAUTION!
Overfilling or underfilling will cause oil aeration or
loss of oil pressure. This could damage your engine.
Change Engine Oil
Refer to the Maintenance Schedule in Section 8.
NOTE: Under no circumstances should oil change
intervals exceed 6,000 mi (10 000 km) or six months,
whichever occurs first.
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Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends full synthetic engine oils that meet the
American Petroleum Institute (API) categories of SM or
SM/CF, and meet the requirements of Chrysler Material
Standard MS-10725.
The manufacturer recommends the use of a full synthetic
engine oil, such as Mobil 1SAE 0W-40 or equivalent.
Engine Oil Viscosity (SAE Grade)
SAE 0W-40 engine oil is preferred for use in 6.1L engines
within the operating temperatures shown in the engine
oil viscosity chart. SAE 5W-40 engine oil is also allowed
for use in 6.1L engines. The proper SAE viscosity grade of
engine oil should be selected based on the following
recommendation and be within the operating tempera-
ture shown in the engine oil viscosity chart. The engine oil filler cap also shows the recommended
engine oil viscosity for your engine. For information on
engine oil filler cap location, refer to the “Engine Com-
partment” illustration in this section.
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Materials Added to Engine Oil
The manufacturer strongly recommends against the addi-
tion of any additives (other than leak detection dyes) to the
engine oil. Engine oil is an engineered product and its
performance may be impaired by supplemental additives.
Disposing of Used Engine Oil and Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service sta-
tion, or governmental agency for advice on how and where
used oil and oil filters can be safely discarded in your area.
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
This manufacturer’s engines have a full-flow type oil
filter. Use a filter of this type for replacement. The qualityof replacement filters varies considerably. Only high
quality filters should be used to assure most efficient
service. MOPAR
engine oil filters are a high quality oil
filter and are recommended.
Drive Belts — Check Condition And Tension
Belt tension is controlled by means of an automatic
tensioner. Therefore, no belt tension adjustments are
required. However, belt and belt tensioner condition
should be inspected periodically and replaced if re-
quired. Improper belt tension can cause belt slippage and
failure. Low generator belt tension can cause battery
failure.
Inspect belts for evidence of cuts, cracks, glazing, or
frayed cords and replace if there is indication of damage
that could result in belt failure. Also, check belt routing to
make sure there is no interference between the belts and
other engine components. See your authorized dealer for
service.
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