air condition DODGE CHALLENGER 2009 3.G Owner's Manual

MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment — 3.5L............. 366
Engine Compartment — 5.7L............. 367
Onboard Diagnostic System — OBD II...... 368
▫Loose Fuel Filler Cap................. 368
Emissions Inspection And Maintenance
Programs............................ 369
Replacement Parts..................... 370
Dealer Service........................ 371Maintenance Procedures................. 371
▫Engine Oil......................... 372
▫Engine Oil Filter..................... 375
▫Engine Air Cleaner Filter............... 376
▫Maintenance-Free Battery.............. 376
▫Air Conditioner Maintenance............ 378
▫Body Lubrication.................... 379
▫Windshield Wiper Blades............... 380
▫Adding Washer Fluid................. 380
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363

WARNING! (Continued)
•The battery in this vehicle has a vent hose that
should not be disconnected and should only be
replaced with a battery of the same type (vented).
CAUTION!
•It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked posi-
tive (+) and negative (-) and are identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
•If a “fast charger” is used while the battery is in
the vehicle, disconnect both vehicle battery cables
before connecting the charger to the battery. Do
not use a “fast charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air condi-
tioning components. Such damage is not covered by
the New Vehicle Limited Warranty.
378 MAINTAINING YOUR VEHICLE

WARNING!
•Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer to
Section 3 of the Warranty Information Book for
additional warranty information.
•The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced technician.
Refrigerant Recovery and Recycling
R-134a Air Conditioning Refrigerant is a hydrofluoro-
carbon (HFC) that is endorsed by the EnvironmentalProtection Agency and is an ozone-saving product. How-
ever, the manufacturer recommends that air conditioning
service be performed by authorized dealers or other
service facilities using recovery and recycling equipment.
NOTE:Use only manufacturer approved A/C system
sealers, stop leak products, seal conditioners, compressor
oil, and refrigerants.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, door hinge pivot points and rollers, liftgate,
tailgate, sliding doors and hood hinges, should be lubri-
cated periodically with a lithium based grease such as
MOPARSpray White Lube to assure quiet, easy opera-
tion and to protect against rust and wear. Prior to the
application of any lubricant, the parts concerned should
be wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
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MAINTAINING YOUR VEHICLE 379

•Do not overfill the coolant recovery bottle.
•Check engine coolant (antifreeze) freeze point in the
radiator and in the coolant recovery bottle. If engine
coolant (antifreeze) needs to be added, contents of
coolant recovery bottle must also be protected against
freezing.
•If frequent engine coolant (antifreeze) additions are
required, or if the level in the coolant recovery bottle
does not drop when the engine cools, the cooling
system should be pressure tested for leaks.
•Maintain engine coolant (antifreeze) concentration at
50% HOAT engine coolant (antifreeze) (minimum)
and distilled water for proper corrosion protection of
your engine, which contains aluminum components.
•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased
emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
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MAINTAINING YOUR VEHICLE 389

WARNING!
•Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
or which may occur by leaving the top of your
master cylinder reservoir uncovered or the top off
of the brake fluid bottle off, allowing it to absorb
moisture may result in sudden brake failure dur-
ing hard prolonged braking. You could have an
accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
(Continued)
WARNING! (Continued)
•Use only brake fluid that has been in a tightly
closed container (both as to bottles and the master
cylinder remaining covered) to avoid contamina-
tion from foreign matter or moisture. Brake fluid,
unlike many other fluids, actually absorbs mois-
ture from the air. This lowers the boiling point of
the fluid and may cause it to boil during hard
braking and create a soft pedal pressure resistance
as the gas compresses. This condition does not
apply adequate pressure to the brakes to function
properly.
•Do not allow petroleum based fluid to contami-
nate the brake fluid, all brake seal components
could be damaged, causing partial or complete
brake failure leading to a crash.7
MAINTAINING YOUR VEHICLE 391

Cavity Car-
tridge
FuseMini-
FuseDescription
39 — 10 Amp
RedHeated Mirrors - if
equipped
40 — 5 Amp
OrangeAuto Inside Rearview
Mirror/Heated Seats - if
equipped/Switch Bank
41———
42 30 Amp
Pink— Front Blower Motor
43 30 Amp
Pink— Rear Window Defroster
44 20 Amp
Blue— Amplifier/Sunroof - if
equipped
*Cavities 11, 12, and 13 contain self-resetting fuses
(circuit breakers) that are only serviceable by an autho-
rized dealer. The cluster and the driver seat switch are
fused by the 25 Amp circuit breaker in cavity 11. Thepassenger seat switch is fused by the 25 Amp circuit
breaker in cavity 12. The door modules, the driver power
window switch, and the passenger power window
switch are fused by the 25 Amp circuit breaker in cavity
13. If you experience temporary or permanent loss of
these systems, see your authorized dealer for service.
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than
21 days, you may want to take these steps to protect your
battery.
•Disconnect the negative cable from the battery.
•Anytime you store your vehicle, or keep it out of
service (i.e., vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
ensure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.7
MAINTAINING YOUR VEHICLE 407

EMISSION CONTROL SYSTEM MAINTENANCE
The Scheduled Maintenance services listed inbold type,
must be done at the times or mileages specified to ensure
the continued proper functioning of the Emission Control
System. These, and all other maintenance services in-
cluded in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions, such as dusty areas and very short trip
driving.
Inspection and service should also be done anytime a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sions control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part that has been
certified pursuant to U.S. EPA or in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULE
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance.
On Electronic Vehicle Information Center (EVIC)
equipped vehicles, “Oil Change Required” will be dis-
played in the EVIC and a single chime will sound,
indicating that an oil change is necessary.
On Non-EVIC equipped vehicles, “Change Oil” will flash
in the instrument cluster odometer and a single chime
will sound, indicating that an oil change is necessary.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that ser-
vice is required for your vehicle. Have your vehicle
serviced as soon as possible, within the next 500 miles
(805 km).
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S418 MAINTENANCE SCHEDULES

6,000 Miles (10,000 km) or
6 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
12,000 Miles (20,000 km) or 12 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Replace the air conditioning filter (if equipped)
❏Inspect the brake linings; replace if necessary.
❏Inspect the CV joints. Perform the first inspection at 12,000 miles (20 000 km) or
12 months.
❏Inspect exhaust system. Perform the first inspection at 12,000 miles (20 000 km) or
12 months.
❏Inspect the manual transmission fluid (if equipped), add as necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
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18,000 Miles (30,000 km) or
18 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
❏Inspect the rear axle fluid.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
24,000 Miles (40,000 km) or 24 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Replace the air conditioning filter (if equipped)
❏Inspect the brake linings; replace if necessary.
❏Inspect the CV joints.
❏Inspect exhaust system.
❏Inspect the front suspension, tie rod ends and boot seals; replace if necessary.
❏Change the manual transmission fluid (if equipped) if using your vehicle for any of the
following: Most of your driving is at sustained high speeds during hot weather, above 90°F
(32°C), driving in dusty conditions, or stop and go driving.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
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30,000 Miles (50,000 km) or
30 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
❏Replace the engine air cleaner filter.
❏Replace the spark plugs (5.7L Engine).
❏Adjust parking brake on vehicles
equipped with four-wheel disc brakes.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
36,000 Miles (60,000 km) or 36 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Replace the air conditioning filter (if equipped)
❏Inspect the brake linings; replace if necessary.
❏Inspect the rear axle fluid.
❏Inspect the manual transmission fluid (if equipped), add as necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
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SMAINTENANCE SCHEDULES 423