brake DODGE CHALLENGER 2009 3.G Workshop Manual

13. Turn on the Hazard Warning Flashers.
14. Move the shift lever into PARK (automatic transmis-
sion) or in gear (manual transmission), turn OFF the
engine and set the parking brake.
15. Disconnect the air pump hose 1 from the underside
of the sealant bottle 5 by flipping the hose valve open.
16. Connect the air pump hose valve to the tire valve and
flip the hose valve closed.
17. Leave the parking brake set and the shift lever in
PARK (automatic transmission) or NEUTRAL (manual
transmission) and start the engine.
18. Press the switch 3 on the air pump to I (ON). The air
pump should inflate the tire to at least 26 psi (1.8 bar)
within five minutes. If the tire inflates to this level,
proceed to the following step.NOTE:If a tire pressure of26 psi (1.8 bar) is not obtained within five minutes, the
tire is too badly damaged. Do not attempt to drive the
vehicle further. Call for assistance.
19. With a tire pressure of no less than 26 psi (1.8 bar)
press the AIR PUMP switch 3 to 0 (OFF) and turn off the
engine. Then, disconnect the TIREFIT system from the
tire and place it back in the vehicle.
20. Release the parking brake and drive the vehicle for
approximately 10 minutes to ensure optimum distribu-
tion of the tire sealant within the tire.
21. Turn on the Hazard Warning flashers.
22. Move the shift lever into PARK (automatic transmis-
sion) or in gear (manual transmission), turn OFF the
engine and set the parking brake.
23. Disconnect the air pump hose 1 from the underside
of the sealant bottle 5 by flipping the hose valve open.
6
WHAT TO DO IN EMERGENCIES 343

24. Connect the air pump hose valve to the tire valve and
flip the hose valve closed.
25. Check the pressure in the tire by reading the pressure
gauge 4. If the pressure is 19 psi (1.3 bar) or greater,
proceed to the following step.NOTE:If the pressure is
less than 19 psi (1.3 bar), the tire is too badly damaged.
Do not attempt to drive the vehicle further. Call for
assistance.
26. Leave the parking brake set and the shift lever in
PARK (automatic transmission) or gear (manual trans-
mission) and start the engine.
27. Inflate the tire to the pressure indicated on the tire
pressure label on the driver-side latch pillar by pressing
the switch 3 on the air pump to I (ON) and watching the
pressure gauge. When the tire pressure is set to the
pressure indicated on the tire pressure label, press the
AIR PUMP switch 3 to 0 (OFF) and turn off the engine.28. Disconnect the TIREFIT system from the tire and
reinstall the valve cap.
29. Place the sealant kit back in the trunk of the vehicle.
Replace the sealant bottle at your nearest authorized
MOPARparts dealership.
30. Have the tire inspected at the earliest opportunity at
an authorized dealer or tire service center.
NOTE:
•If a pressure of at least 19 psi (1.3 bar) cannot be
maintained in the tire, the tire is too badly damaged.
Do not attempt to drive the vehicle further. Call for
assistance.
•Do not operate the electric air pump for more than
eight minutes to avoid overheating. The air pump may
be used again once it has cooled down.
•Replace the TIREFIT sealant bottle 5 once every four
years to assure optimum operation of the system.
344 WHAT TO DO IN EMERGENCIES

2. Set the parking brake.
3. Place the shift lever into PARK (automatic transmis-
sion) or REVERSE (manual transmission).
4. Turn OFF the ignition.
5. Turn on the Hazard Warning flashers.
6. Block the front and rear of the
wheel diagonally opposite of the jack-
ing position. For example, if changing
the right front tire, block the left rear
wheel.
NOTE:Passengers should not remain in the vehicle
when the vehicle is being jacked.Jacking and Changing a Tire
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
•Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
(Continued)
348 WHAT TO DO IN EMERGENCIES

NOTE:The battery is stored under an access cover in
the trunk. Remote battery terminals are located in the
engine compartment for jump-starting.
1. Wear eye protection and remove any metal jewelry
such as watchbands or bracelets that might make an
inadvertent electrical contact.
2. When boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach, but
do not allow the vehicles to touch one another.
WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.3. Set the parking brake, place the automatic transmis-
sion in PARK (manual transmission in NEUTRAL), and
turn the ignition switch to the LOCK position on both
vehicles.
4. Turn off the heater, radio, and all unnecessary electri-
cal loads.
5. Connect one end of the jumper cable to the remote
jump-start positive battery post(+)in the engine com-
partment. Connect the other end of the same cable to the
positive terminal of the booster battery. Refer to the
following illustration for jump-starting connections.
6
WHAT TO DO IN EMERGENCIES 357

▫Exhaust System..................... 381
▫Cooling System..................... 384
▫Brake System....................... 389
▫Clutch Hydraulic System — Manual
Transmission (If Equipped)............. 392
▫Manual Transmission — If Equipped...... 392
▫Automatic Transmission — If Equipped.... 393
▫Rear Axle.......................... 394
▫Appearance Care And Protection From
Corrosion.......................... 395
Fuses.............................. 400
▫Integrated Power Module (IPM).......... 400
▫Rear Power Distribution Center.......... 403
Vehicle Storage....................... 407Replacement Light Bulbs................ 408
Bulb Replacement..................... 409
▫Low Beam Headlamp, High Beam
Headlamp, Park/Turn Lamp — Models With
Halogen Headlamps — If Equipped....... 409
▫Low Beam Headlamp, High Beam
Headlamp, And Park/Turn Lamp — Models
With High Intensity Discharge (HID)
Headlamps — If Equipped............. 409
▫Front/Rear Side Marker Lamp........... 409
▫Tail/Turn And Stop Lamp.............. 410
▫Center Tail/Backup Lamp.............. 412
▫Center High-Mounted Stop Lamp
(CHMSL).......................... 413
▫License Lamp....................... 413
364 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 3.5L
1 — Integrated Power Module 6 — Engine Coolant Reservoir
2 — Air Cleaner Filter 7 — Engine Oil Fill
3 — Brake Fluid Reservoir Access Cover 8 — Engine Oil Dipstick
4 — Coolant Pressure Cap 9 — Washer Fluid Reservoir
5 — Power Steering Fluid Reservoir 10 — Remote Jump-Start Positive Battery Post 366 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 5.7L
1 — Integrated Power Module 6 — Air Cleaner Filter
2 — Coolant Pressure Cap 7 — Engine Oil Fill
3 — Brake Fluid Reservoir Access Cover 8 — Engine Oil Dipstick
4 — Engine Coolant Reservoir 9 — Remote Jump-Start Positive Battery Post
5 — Power Steering Fluid Reservoir 10 — Washer Fluid Reservoir
7
MAINTAINING YOUR VEHICLE 367

•Do not overfill the coolant recovery bottle.
•Check engine coolant (antifreeze) freeze point in the
radiator and in the coolant recovery bottle. If engine
coolant (antifreeze) needs to be added, contents of
coolant recovery bottle must also be protected against
freezing.
•If frequent engine coolant (antifreeze) additions are
required, or if the level in the coolant recovery bottle
does not drop when the engine cools, the cooling
system should be pressure tested for leaks.
•Maintain engine coolant (antifreeze) concentration at
50% HOAT engine coolant (antifreeze) (minimum)
and distilled water for proper corrosion protection of
your engine, which contains aluminum components.
•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased
emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
7
MAINTAINING YOUR VEHICLE 389

WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Master Cylinder - Brake Fluid Level Check
Check the fluid level in the master cylinder immediately
if the brake system warning light indicates system fail-
ure.
Check the fluid level in the master cylinder when per-
forming underhood services.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the “MAX”
mark on the side of the master cylinder reservoir.Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type.
390 MAINTAINING YOUR VEHICLE

WARNING!
•Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
or which may occur by leaving the top of your
master cylinder reservoir uncovered or the top off
of the brake fluid bottle off, allowing it to absorb
moisture may result in sudden brake failure dur-
ing hard prolonged braking. You could have an
accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
(Continued)
WARNING! (Continued)
•Use only brake fluid that has been in a tightly
closed container (both as to bottles and the master
cylinder remaining covered) to avoid contamina-
tion from foreign matter or moisture. Brake fluid,
unlike many other fluids, actually absorbs mois-
ture from the air. This lowers the boiling point of
the fluid and may cause it to boil during hard
braking and create a soft pedal pressure resistance
as the gas compresses. This condition does not
apply adequate pressure to the brakes to function
properly.
•Do not allow petroleum based fluid to contami-
nate the brake fluid, all brake seal components
could be damaged, causing partial or complete
brake failure leading to a crash.7
MAINTAINING YOUR VEHICLE 391