brake DODGE CHALLENGER 2023 Repair Manual

220IN CASE OF EMERGENCY
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand, or snow, it can
often be moved using a rocking motion. Turn the steering
wheel right and left to clear the area around the front
wheels. For vehicles with automatic transmission, push
and hold the lock button on the gear selector. Then shift
back and forth between DRIVE and REVERSE
(with automatic transmission) or FIRST gear and REVERSE
(with manual transmission), while gently pressing the
accelerator. Use the least amount of accelerator pedal
pressure that will maintain the rocking motion, without
spinning the wheels or racing the engine.
NOTE:For vehicles with automatic transmission: Shifts between
DRIVE and REVERSE can only be achieved at wheel
speeds of 5 mph (8 km/h) or less. Whenever the trans -
mission remains in NEUTRAL for more than two seconds,
you must press the brake pedal to engage DRIVE or
REVERSE.
Push the ESC OFF button to place the Electronic Stability
Control (ESC) system in “Partial OFF” mode, before rocking
the vehicle
Úpage 161. Once the vehicle has been freed,
push the ESC OFF button again to restore “ESC On” mode.
CAUTION!
Racing the engine or spinning the wheels may lead to
transmission overheating and failure. Allow the engine
to idle with the transmission in NEUTRAL for at least
one minute after every five rocking-motion cycles.
This will minimize overheating and reduce the risk of
clutch or transmission failure during prolonged efforts
to free a stuck vehicle.
WARNING!
Fast spinning tires can be dangerous. Forces generated
by excessive wheel speeds may cause damage, or even
failure, of the axle and tires. A tire could explode and
injure someone. Do not spin your vehicle's wheels
faster than 30 mph (48 km/h) or for longer than
30 seconds continuously without stopping when you
are stuck and do not let anyone near a spinning wheel,
no matter what the speed.
CAUTION!
 When “rocking” a stuck vehicle by shifting between
DRIVE / FIRST gear and REVERSE, do not spin the
wheels faster than 15 mph (24 km/h), or drivetrain
damage may result.
 Revving the engine or spinning the wheels too fast
may lead to transmission overheating and failure.
It can also damage the tires. Do not spin the wheels
above 30 mph (48 km/h) while in gear
(no transmission shifting occurring).

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223
SERVICING AND MAINTENANCE
SCHEDULED SERVICING
3.6L AND 5.7L ENGINES
These engines are equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.Based on engine operation conditions, the oil change
indicator message will illuminate. This means that service
is required for the vehicle. Operating conditions such as
frequent short-trips, trailer tow, and extremely hot or cold
ambient temperatures will influence when the “Change
Oil” or “Oil Change Required” message is displayed. Have
your vehicle serviced as soon as possible, within the next
500 miles (805 km).
The “Oil Change Required” message will be displayed in
the instrument cluster and a single chime will sound,
indicating that an oil change is necessary.
An authorized dealer will reset the oil change indicator
message after completing the scheduled oil change.
NOTE:Under no circumstances should oil change intervals
exceed 10,000 miles (16,000 km), 12 months or
350 hours of engine run time, whichever comes first.
The 350 hours of engine run or idle time is generally only
a concern for fleet customers.Once A Month Or Before A Long Trip:

Check engine oil level.
 Check windshield washer fluid level.
 Check tire pressure and look for unusual wear or
damage. Rotate tires at the first sign of irregular wear,
even if it occurs before your next scheduled service.
 Check the fluid levels of the coolant reservoir, brake
master cylinder, and power steering (if equipped) and
fill as needed.
 Check function of all interior and exterior lights.
8

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224SERVICING AND MAINTENANCE
Maintenance Plan — 3.6L And 5.7L
Refer to the maintenance chart for the required
maintenance intervals.
At Every Oil Change Interval As Indicated By Oil Change Indicator System
Change oil and filter.
 Rotate the tires at the first sign of irregular wear, even if it occurs before your next scheduled service.
 Inspect battery and clean and tighten terminals as required.
 Inspect the CV/Universal joints.
 Inspect brake pads, shoes, rotors, drums, hoses and parking brake.
 Inspect engine cooling system protection and hoses.
 Inspect exhaust system.
 Inspect engine air cleaner filter if using in dusty or off-road conditions, replace engine air cleaner filter if necessary.

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SERVICING AND MAINTENANCE225
Mileage Or Time Passed
(Whichever Comes First)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect front suspension, tie rod ends, boot
seals and replace if necessary. X
XX X X XX
Inspect the rear axle fluid. Inspect the front
axle fluid (All Wheel Drive Only). X
XX X X XX
Inspect the manual transmission fluid
(if equipped). X
XX X X XX
Inspect the brake linings, replace as
necessary. X
XX X X XX
Adjust parking brake on vehicles equipped
with four wheel disc brakes. X
XX X X XX
Inspect transfer case fluid
(All Wheel Drive Only). X
X X X X
8

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228SERVICING AND MAINTENANCE
ENGINE COMPARTMENT
3.6L ENGINE
1 — Brake Fluid Reservoir Access Cover 5 — Engine Oil Fill
2 — Washer Fluid Reservoir Cap 6 — Engine Air Cleaner Filter
3 — Power Distribution Center (Fuses) 7 — Engine Coolant Pressure Reservoir
4 — Engine Oil Dipstick

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SERVICING AND MAINTENANCE229
5.7L ENGINE
1 — Brake Fluid Reservoir Access Cover 5 — Engine Oil Fill
2 — Washer Fluid Reservoir Cap 6 — Engine Air Cleaner Filter
3 — Power Distribution Center (Fuses) 7 — Engine Coolant Pressure Reservoir
4 — Engine Oil Dipstick
8

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240SERVICING AND MAINTENANCE
BRAKE SYSTEM
In order to ensure brake system performance, all brake
system components should be inspected periodically
Úpage 224.
Fluid Level Check — Brake Master Cylinder
Check the fluid level in the master cylinder immediately if
the Brake System Warning Light indicates system failure.
Check the fluid level in the master cylinder when
performing underhood services.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“FULL” mark on the side of the master cylinder reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the requirements
described on the brake fluid reservoir. With disc brakes,
fluid level can be expected to fall as the brake pads wear.
However, low fluid level may be caused by a leak and a
checkup may be needed. Use only brake fluid that has been recommended by the
manufacturer, and has been kept in a tightly closed
container to avoid contamination from foreign matter or
moisture
Úpage 278.
CLUTCH HYDRAULIC SYSTEM — MANUAL
T
RANSMISSION (IF EQUIPPED)
The clutch hydraulic system is fed by a segregated volume
of fluid within the brake system master cylinder reservoir.
In the event of leakage or wear, use only the
manufacturer's recommended brake fluid
Úpage 278.
MANUAL TRANSMISSION — IF EQUIPPED
Fluid Level Check
Check the fluid level by removing the fill plug on the left
side of the transmission. The fluid level should be
1/4 inch (6.4mm) below the bottom of the fill hole.
Add fluid, if necessary, to maintain the proper level
Úpage 278.
Change Transmission Fluid
If contaminated with water, change the fluid immediately.
See an authorized dealer for service.
For the proper maintenance intervals
Úpage 224.
WARNING!
Riding the brakes can lead to brake failure and possibly
a collision. Driving with your foot resting or riding on the
brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible brake
damage. You would not have your full braking capacity
in an emergency.
WARNING!
 Use only manufacturer's recommended brake fluid Úpage 278. Using the wrong type of brake fluid can
severely damage your brake system and/or impair its
performance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
 To avoid contamination from foreign matter or mois -
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may cause
it to boil unexpectedly during hard or prolonged
braking, resulting in sudden brake failure. This could
result in a collision.
 Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
 Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Using a transmission fluid other than the
manufacturer's recommended fluid may cause
deterioration in transmission shift quality and/or
damage to the transmission
Úpage 278.

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244SERVICING AND MAINTENANCE
CavityCartridge Fuse Mini-Fuse Description
* If Equipped
F01 ––Spare
F02 40 Amp Green
–Radiator Fan #1 – (Non 6.2L & Non – Police)
50 Amp Red Radiator Fan (6.2L & Police)
F03 50 Amp Red –Electric Power Steering #1 *
F04 30 Amp Pink –Starter
F05 40 Amp Green –Anti-Lock Brake
F06 30 Amp Pink –Anti-Lock Brake
F07 20 Amp Blue –Police Ignition Run / ACC #1
F08 20 Amp Blue –Police Ignition Run / ACC # 2
F09 –20 Amp Yellow All-Wheel Drive Module *
F10 –10 Amp RedIntrusion MOD (300) * / Under Hood Lamp – Police
F11 –20 Amp Yellow Horns
F12 –10 Amp RedAir Conditioning Clutch
F13 ––Spare
F14 ––Spare
F15 –20 Amp Yellow Left HID Headlamp *
F16 –20 Amp Yellow Right HID Headlamp *
F18 50 Amp Red –Radiator Fan #2
F19 50 Amp Red –Electric Power Steering #2 *
F20 30 Amp Pink –Wiper Motor
F21 30 Amp Pink
–Headlamp Washers *
20 Amp Blue – Police Police Bat Feed #2

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SERVICING AND MAINTENANCE245
F2240 Amp Green
–LTR Cooling Pump (6.2L Eng)
20 Amp Blue – Police Police Bat Feed # 3
F23 20 Amp Blue –Police Bat Feed # 1
F24 20 Amp Blue –Police Ignition Run/ACC Feed # 3
F28 ––Spare
F29 –15 Amp Blue Auto Trans (Challenger / Police)
F30 ––Spare
F31 –25 Amp Clear Engine Module
F32 ––Spare
F33 ––Spare
F34 –25 Amp Clear ASD Feed #1
F35 –20 Amp Yellow ASD Feed #2
F36 –10 Amp RedAnti-Lock Brake Module / Steering Column Lock Module *
F37 –10 Amp RedEngine Controller
F38 –10 Amp RedAirbag Module
F39 –10 Amp RedA/C Clutch / EPS */ Vacuum Pump *
F48 –10 Amp RedAWD Module / Front Axle Disconnect *
F49 ––Spare
F50 ––Spare
F51 –20 Amp Yellow Vacuum Pump *
F52 –5 Amp TanAdaptive Cruise Control *
F53 ––Spare
Cavity Cartridge Fuse Mini-Fuse Description
* If Equipped
8

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266SERVICING AND MAINTENANCE
Limited Use Spare — If Equipped
The limited use spare tire is for temporary emergency use
only. This tire is identified by a label located on the limited
use spare wheel. This label contains the driving limitations
for this spare. This tire may look like the original equipped
tire on the front or rear axle of your vehicle, but it is not.
Installation of this limited use spare tire affects vehicle
handling. Since it is not the same as your original
equipment tire, replace (or repair) the original equipment
tire and reinstall on the vehicle at the first opportunity.
WHEEL AND WHEEL TRIM CARE
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly using
mild (neutral Ph) soap and water to maintain their luster
and to prevent corrosion. Wash wheels with the same
soap solution recommended for the body of the vehicle
and remember to always wash when the surfaces are not
hot to the touch.
Your wheels are susceptible to deterioration caused by
salt, sodium chloride, magnesium chloride, calcium
chloride, etc., and other road chemicals used to melt ice
or control dust on dirt roads. Use a soft cloth or sponge
and mild soap to wipe away promptly. Do not use harsh
chemicals or a stiff brush. They can damage the wheel’s
protective coating that helps keep them from corroding
and tarnishing.
When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent
damage to the wheels. Mopar® Wheel Treatment or Mopar® Chrome Cleaner or
their equivalent is recommended or select a non-abrasive,
non-acidic cleaner for aluminum or chrome wheels.
NOTE:If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to remove
the water droplets from the brake components. This
activity will remove the red rust on the brake rotors and
prevent vehicle vibration when braking.
Dark Vapor Chrome, Black Satin Chrome, or Low Gloss
Clear Coat Wheels
WARNING!
Limited use spares are for emergency use only.
Installation of this limited use spare tire affects vehicle
handling. With this tire, do not drive more than the
speed listed on the limited use spare wheel. Keep
inflated to the cold tire inflation pressures listed on your
Tire And Loading Information Placard located on the
driver’s side B-pillar or the rear edge of the driver’s side
door. Replace (or repair) the original equipment tire at
the first opportunity and reinstall it on your vehicle.
Failure to do so could result in loss of vehicle control.
CAUTION!
Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel's protective finish. Such
damage is not covered by the New Vehicle Limited
Warranty. Only car wash soap, Mopar® Wheel Cleaner
or equivalent is recommended.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel's protective finish. Such damage is
not covered by the New Vehicle Limited Warranty. Only
car wash soap, Mopar® Wheel Cleaner or equivalent is
recommended.
CAUTION!
If your vehicle is equipped with these specialty wheels,
DO NOT USE wheel cleaners, abrasives, or polishing
compounds. They will permanently damage this finish
and such damage is not covered by the New Vehicle
Limited Warranty. HAND WASH ONLY USING MILD SOAP
AND WATER WITH A SOFT CLOTH. Used on a regular
basis; this is all that is required to maintain this finish.

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