transmission DODGE CHARGER SRT 2012 7.G Workshop Manual

▫Brake System....................... 467
▫Automatic Transmission............... 470
▫Rear Axle.......................... 471
▫Appearance Care And Protection From
Corrosion.......................... 472
Fuses.............................. 477
▫Integrated Power Module.............. 477
▫Rear Power Distribution Center.......... 481
Vehicle Storage....................... 485
Replacement Bulbs.................... 486Bulb Replacement..................... 487
▫Front Low Beam Headlamp, High Beam
Headlamp, Park/Turn Lamp, And Side
Marker Lamp — Models With Halogen
Headlamps......................... 487
▫Front Low Beam Headlamp And Park/Turn
Lamp — Models With High Intensity
Discharge Headlamps (HID)............ 487
▫Backup Lamps...................... 488
▫License Lamp....................... 489
Fluid Capacities...................... 490
Fluids, Lubricants, And Genuine Parts....... 491
▫Engine............................ 491
▫Chassis........................... 492
444 MAINTAINING YOUR VEHICLE
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▫Automatic Transmission............... 470
▫Rear Axle.......................... 471
▫Appearance Care And Protection From
Corrosion.......................... 472
Fuses.............................. 477
▫Integrated Power Module.............. 477
▫Rear Power Distribution Center.......... 481
Vehicle Storage....................... 485
Replacement Bulbs.................... 486Bulb Replacement..................... 487
▫Front Low Beam Headlamp, High Beam
Headlamp, Park/Turn Lamp, And Side
Marker Lamp — Models With Halogen
Headlamps......................... 487
▫Front Low Beam Headlamp And Park/Turn
Lamp — Models With High Intensity
Discharge Headlamps (HID)............ 487
▫Backup Lamps...................... 488
▫License Lamp....................... 489
Fluid Capacities...................... 490
Fluids, Lubricants, And Genuine Parts....... 491
▫Engine............................ 491
▫Chassis........................... 492
444 MAINTAINING YOUR VEHICLE
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ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL).” It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emissions control system. It
could also affect fuel economy and driveability.
The vehicle must be serviced before any emissions
tests can be performed.
•If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states that require an Inspection and Mainte-
nance (I/M), this check verifies the “Malfunction
446 MAINTAINING YOUR VEHICLE
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Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL).” It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emissions control system. It
could also affect fuel economy and driveability.
The vehicle must be serviced before any emissions
tests can be performed.
•If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states that require an Inspection and Mainte-
nance (I/M), this check verifies the “Malfunction
446 MAINTAINING YOUR VEHICLE
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MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
•Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized Chrysler Group LLC
dealership or qualified repair center.
(Continued)
CAUTION! (Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended maintenance
intervals. Do not use chemical flushes in these
components as the chemicals can damage your
engine, transmission, power steering or air condi-
tioning. Such damage is not covered by the New
Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time to
7
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The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
•Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized Chrysler Group LLC
dealership or qualified repair center.
(Continued)
CAUTION! (Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended maintenance
intervals. Do not use chemical flushes in these
components as the chemicals can damage your
engine, transmission, power steering or air condi-
tioning. Such damage is not covered by the New
Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time to
7
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Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune-up to manufacturer’s specifica-
tions, should be obtained immediately.To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idle or malfunctioning operating conditions.
7
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verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune-up to manufacturer’s specifica-
tions, should be obtained immediately.To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idle or malfunctioning operating conditions.
7
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WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
Automatic Transmission
Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer ’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. It is important that the transmission fluid be main-
tained at the prescribed level using the recommendedfluid. No chemical flushes should be used in any trans-
mission; only the approved lubricant may be used.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
470 MAINTAINING YOUR VEHICLE
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•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
Automatic Transmission
Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer ’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. It is important that the transmission fluid be main-
tained at the prescribed level using the recommendedfluid. No chemical flushes should be used in any trans-
mission; only the approved lubricant may be used.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
470 MAINTAINING YOUR VEHICLE
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Fluid Level Check
Regular automatic transmission fluid level checks are not
required. For this reason, the dipstick is omitted.
If you notice fluid loss or transmission malfunction, have
your authorized dealer check the transmission fluid level.
CAUTION!
•Using a transmission fluid other than the manu-
facturer’s recommended fluid may cause deterio-
ration in transmission shift quality and/or torque
converter shudder. Using a transmission fluid
other than that recommended by the manufacturer
will require more frequent fluid and filter
changes. Refer to “Fluids, Lubricants, and Genu-
ine Parts” in “Maintaining Your Vehicle” for fur-
ther information.
(Continued)
CAUTION! (Continued)
•The fluid level is preset at the factory and it does
not require adjustment under normal operating
conditions. If a transmission fluid leak occurs,
visit your authorized dealer immediately. Severe
damage to the transmission may occur. Your au-
thorized dealer has the proper tools to adjust the
fluid level accurately.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the transmission is disassembled for any reason, the
fluid and filter should be changed.
Rear Axle
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
7
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Regular automatic transmission fluid level checks are not
required. For this reason, the dipstick is omitted.
If you notice fluid loss or transmission malfunction, have
your authorized dealer check the transmission fluid level.
CAUTION!
•Using a transmission fluid other than the manu-
facturer’s recommended fluid may cause deterio-
ration in transmission shift quality and/or torque
converter shudder. Using a transmission fluid
other than that recommended by the manufacturer
will require more frequent fluid and filter
changes. Refer to “Fluids, Lubricants, and Genu-
ine Parts” in “Maintaining Your Vehicle” for fur-
ther information.
(Continued)
CAUTION! (Continued)
•The fluid level is preset at the factory and it does
not require adjustment under normal operating
conditions. If a transmission fluid leak occurs,
visit your authorized dealer immediately. Severe
damage to the transmission may occur. Your au-
thorized dealer has the proper tools to adjust the
fluid level accurately.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the transmission is disassembled for any reason, the
fluid and filter should be changed.
Rear Axle
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
7
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Cavity Cartridge
FuseMini-
FuseDescription
10 — 10 Amp
RedSecurity
11 — 20 Amp
YellowHorns
12 — 10 Amp
RedAir Conditioning
Clutch
13 — — Fuse – Spare
14 — 25 Amp
NaturalAnti-Lock Brakes
15 — 25 Amp
NaturalTransmission
16 — — Fuse – Spare
18 50 Amp
Red— Radiator Fan #2Cavity Cartridge
FuseMini-
FuseDescription
19 50 Amp
Red— Power Steering #2
20 30 Amp
Pink— Wiper Motor
21 30 Amp
Pink— Headlamp Washers
22 — — Fuse – Spare
23 — — Fuse – Spare
24 — — Fuse – Spare
28 — 25 Amp
NaturalFuel Pump
29 — 15 Amp
BlueTransmission/Shifter
30 — — Fuse – Spare
7
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FuseMini-
FuseDescription
10 — 10 Amp
RedSecurity
11 — 20 Amp
YellowHorns
12 — 10 Amp
RedAir Conditioning
Clutch
13 — — Fuse – Spare
14 — 25 Amp
NaturalAnti-Lock Brakes
15 — 25 Amp
NaturalTransmission
16 — — Fuse – Spare
18 50 Amp
Red— Radiator Fan #2Cavity Cartridge
FuseMini-
FuseDescription
19 50 Amp
Red— Power Steering #2
20 30 Amp
Pink— Wiper Motor
21 30 Amp
Pink— Headlamp Washers
22 — — Fuse – Spare
23 — — Fuse – Spare
24 — — Fuse – Spare
28 — 25 Amp
NaturalFuel Pump
29 — 15 Amp
BlueTransmission/Shifter
30 — — Fuse – Spare
7
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Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission MOPARATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4product.
Brake Master Cylinder MOPARDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MOPARPower Steering Fluid + 4, MOPARATF+4Automatic Trans-
mission Fluid or equivalent licensed ATF+4product.
Rear Axle MOPARSynthetic Gear Lubricant SAE 75W–90 (API GL-5) or equivalent
(with MOPARFriction Modifier — Hypoid Gear Additive).
492 MAINTAINING YOUR VEHICLE
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Component Fluid, Lubricant, or Genuine Part
Automatic Transmission MOPARATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4product.
Brake Master Cylinder MOPARDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MOPARPower Steering Fluid + 4, MOPARATF+4Automatic Trans-
mission Fluid or equivalent licensed ATF+4product.
Rear Axle MOPARSynthetic Gear Lubricant SAE 75W–90 (API GL-5) or equivalent
(with MOPARFriction Modifier — Hypoid Gear Additive).
492 MAINTAINING YOUR VEHICLE
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54,000 Miles (90,000 km) or
54 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
❏Inspect the rear axle fluid.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
60,000 Miles (100,000 km) or 60 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏Replace the engine air cleaner filter.
❏Replace the air conditioning filter.
❏Inspect the brake linings, and replace if necessary.
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Inspect the CV joints.
❏Inspect the exhaust system.
❏Change the automatic transmission fluid and filter if using your vehicle for any of the
following: police, taxi, fleet, or frequent trailer towing.
❏Flush and replace the engine coolant at 60 months if not done at 102,000 miles
(170 000 km).
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
8
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SMAINTENANCE SCHEDULES 501
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54 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
❏Inspect the rear axle fluid.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
60,000 Miles (100,000 km) or 60 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏Replace the engine air cleaner filter.
❏Replace the air conditioning filter.
❏Inspect the brake linings, and replace if necessary.
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Inspect the CV joints.
❏Inspect the exhaust system.
❏Change the automatic transmission fluid and filter if using your vehicle for any of the
following: police, taxi, fleet, or frequent trailer towing.
❏Flush and replace the engine coolant at 60 months if not done at 102,000 miles
(170 000 km).
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
8
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114,000 Miles (190,000 km) or
114 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
120,000 Miles (200,000 km) or 120 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏Replace the engine air cleaner filter.
❏Replace the air conditioning filter.
❏Inspect the brake linings, and replace if necessary.
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Inspect the CV joints.
❏Inspect the exhaust system.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
❏Change the automatic transmission fluid and filter.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
8
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S506 MAINTENANCE SCHEDULES
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114 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
120,000 Miles (200,000 km) or 120 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏Replace the engine air cleaner filter.
❏Replace the air conditioning filter.
❏Inspect the brake linings, and replace if necessary.
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Inspect the CV joints.
❏Inspect the exhaust system.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
❏Change the automatic transmission fluid and filter.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
8
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