wheel DODGE DAKOTA 2004 3.G Service Manual

HAZARD WARNING FLASHER
The flasher switch is on the top of the steering column,
just behind the steering wheel. Press the flasher switch
and all front and rear directional signals will flash
intermittently.
Press the switch a second time to turn off the emergency
flashers.
This is an emergency warning system and should not be
used when the vehicle is in motion. Use it when your
vehicle is disabled and is creating a safety hazard for
other motorists.If it is necessary to leave the vehicle to go for service, the
flasher system will continue to operate with the ignition
key removed and the vehicle locked.
ADDING FUEL
On some models, the fuel tank filler tube, on vehicles
equipped with a catalytic converter, has a restricting door
about 2 inches (50 mm) inside the opening. If using a
portable fuel container, it should have a flexible nozzle
long enough to force open the restricting door.
WARNING!
A fire may result if gasoline is pumped into a
portable container that is in a vehicle or on a truck
bed. You could be burned. Always place gas contain-
ers on the ground while filling.
208 WHAT TO DO IN EMERGENCIES

WARNING!
Remove the gas cap slowly to prevent fuel spray
from the filler neck which may cause injury.
The volatility of present gasolines may cause a build
up of pressure in the fuel tank that may increase
while you drive. This pressure can result in a spray
of gasoline and/or vapors when you remove the cap
from a hot vehicle. Removing the cap slowly allows
the pressure to vent and prevents fuel spray.
Never allow any lit smoking materials near the
vehicles while removing the cap or filling the tank.
Never add fuel to the vehicle when the engine is
running.
CHANGING A FLAT TIRE
Jack Location
The jack, jack drive tube, 2 tube extensions, and wheel
wrench are located behind the seat on the passenger's
side of the vehicle.
WARNING!
The jack is designed as a tool for changing tires only.
The jack should not be used to lift the vehicle for
service purposes, unless suitable supports are placed
under the vehicle as a safety measure. The vehicle
should be jacked on a firm level surface only. Avoid
ice or slippery areas.
²In the Regular Cab the jack and tools are stowed under
a formation in the carpet behind the passenger seat.
²In the Quad Cab the jack and tools are stowed under
the rear seat. Lift the passenger side rear seat cushion
to gain access to this area.
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²In the Club Cab the jack and tools are stowed in a floor
compartment located under the rear seat on the pas-
senger's side of the vehicle. The seat cushion can be
lifted to a vertical position to allow access to this
compartment.
Jack Removal and Stowage
a. Quad Cab models have a Hoop±Style stowage follow
the instructions below:
²For jack removal, turn the screw counterclockwise
to remove the jack from beneath the retaining hoop.
²For jack stowage, place the jack beneath the retain-
ing hoop and turn the jack screw clockwise until the
jack is firmly secured within the retaining hoop.
Refer to the graphic below. The seat has been
removed for clarity.
Removing The Spare Tire
Remove the spare tire before attempting to jack the truck.
Attach the wheel wrench to the jack extension tube. Insert
the tube through the access hole in the rear bumper and
into the winch mechanism tube. Rotate the wheel wrench
Quad Cab Jack Stowage
210 WHAT TO DO IN EMERGENCIES

handle counterclockwise until the spare tire is on the
ground with enough cable slack to allow you to pull it
out from under the vehicle. When the spare is clear, tilt
the retainer at the end of the cable and pull it through the
center of the wheel.
It is recommended that you stow the flat or spare to
avoid tangling the loose cable.
NOTE:The winch mechanism is designed for use with
the jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
Tire Changing Procedure
WARNING!
Getting under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never get any part of your body
under a vehicle that is on a jack. Never start or run
the engine while the vehicle is on a jack. If you need
to get under a raised vehicle, take it to a service
center where it can be raised on a lift.
Do not raise this vehicle using a bumper jack. The jack is
designed as a tool for changing tires on this vehicle only.
It is not recommended that the jack be used for service
purposes or to lift more than one wheel at a time.
Preparations
Park the vehicle on a firm level surface, avoiding ice or
slippery areas. Set the parking brake and place the gear
selector in PARK (automatic transmission) or REVERSE
(manual transmission). On four-wheel drive vehicles,
shift the transfer case to the ª4Lº position.
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WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
²Turn on the Hazard Warning Flasher.
²Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if the right front
wheel is being changed, block
the left rear wheel.
²Passengers should not remain in the vehicle when the
vehicle is being jacked.
Instructions
1. Remove the spare wheel, jack, and tools from storage.
2. Remove wheel center cap using the spade end of the
wheel wrench.
3. Using the wheel wrench, loosen, but do not remove,
the wheel nuts by turning them counterclockwise one
turn while the wheel is still on the ground.
4. When changing a front wheel, place the jack under the
frame rail behind the wheel. Locate the jack as far
forward as possible on the straight part of the frame.
Make sure that the upstanding tab of the jack contacts the
vertical side of the frame. Operate the jack using the jack
drive tube and the wheel wrenchÐ the tube extension,
may be used but is not required.
When changing a rear wheel, assemble the jack drive
tube to the jack and connect the drive tube to the
extension tube. Place the jack under the axle between the
spring and the shock absorber with the drive tubes
extending to the rear. Connect the jack tube extension and
wheel wrench.
212 WHAT TO DO IN EMERGENCIES

Before raising the wheel off the ground, make sure that
the jack will not damage surrounding truck parts and
adjust the jack position as required.
5. By rotating the wheel wrench clockwise, raise the
vehicle until the wheel just clears the surface.WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
6. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped end
of the nuts toward the wheel. Lightly tighten the nuts. To
avoid risk of forcing the vehicle off the jack, do not fully
tighten the nuts until the vehicle has been lowered.
7. Using the wheel wrench, finish tightening the nuts in
a crisscross pattern.Correct nut tightness is 85-115 ft. lbs.
(115-155 N´m) torque. If in doubt about the correct
tightness, have them checked with a torque wrench by
your dealer or at a service station.
WHAT TO DO IN EMERGENCIES 213
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WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle.
Always stow the jack parts and the extra tire and
wheel in the places provided.
8. Install wheel center cap and remove wheel blocks. Do
not install chrome or aluminum wheel center caps on the
spare wheel. This may result in cap damage.
9. Lower the jack to its fully closed position. Stow the
replaced tire, jack, and tools as previously described.
10. Adjust the tire pressure when possible.
NOTE:Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
²Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
²Block the wheel diagonally opposite the wheel to
be raised.
²Apply the parking brake firmly before jacking.
²Never start the engine with the vehicle on a jack.
²Do not let anyone sit in the vehicle when it is on
a jack.
²Do not get under the vehicle when it is on a jack.
²Only use the jack in the positions indicated.
²If working on or near a roadway, be extremely
careful of motor traffic.
214 WHAT TO DO IN EMERGENCIES

To Stow The Flat Or Spare
Turn the wheel so that the valve stem is down. Slide the
wheel retainer through the center of the wheel and
position it properly across the wheel opening.
For convenience in checking the spare tire inflation, stow
with the valve stem toward the rear of the vehicle.
Attach the wheel wrench to the extension tube. Rotate the
winch mechanism until the wheel is drawn into place
against the underside of the vehicle. Continue to rotate
until you feel the winch mechanism slip or click 3 or 4
times. It cannot be overtightened. Push against the tire
several times to be sure it is firmly in place.
JUMP STARTING
WARNING!
²Battery fluid is a corrosive acid solution; do not
allow battery fluid to contact eyes, skin or cloth-
ing. Don't lean over battery when attaching
clamps or allow the clamps to touch each other. If
acid splashes in eyes or on skin, flush the con-
taminated area immediately with large quantities
of water.
²A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away
from the vent holes. Do not use a booster battery
or any other booster source with an output that
exceeds 12 volts.
Check the Battery Test Indicator (if equipped). If a yellow
or bright colored dot is visible in the indicator (if
equipped), DO NOT jump-start the battery.
WHAT TO DO IN EMERGENCIES 215
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Four-Wheel Drive Vehicles
The manufacturer recommends towing with all wheels
off the ground. Acceptable methods are to tow the vehicle
on a flatbed or with one end of the vehicle raised and the
opposite end on a towing dolly.
Two-Wheel Drive Vehicles
Provided that the transmission is operable, tow with the
transmission in Neutral and the ignition key in the OFF
position along with the front wheels raised and the rear
wheels on the ground. The speed must not exceed 30
mph (50 km/h) and the distance must not exceed 15
miles (25 km).If the vehicle is to be towed more than 15 miles (25 km),
it must be towed on a flatbed, or with the rear wheels
raised and the front wheels on the ground, or with the
front end raised and the rear wheels on a towing dolly.
218 WHAT TO DO IN EMERGENCIES

Front Suspension Ball Joints
The ball joints and seals should be inspected whenever
the vehicle is serviced for other reasons. Damaged seals
should be replaced to prevent leakage or contamination
of the grease.
Steering Linkage
Whenever the vehicle is hoisted, all steering linkage
joints should be inspected for evidence of damage. Dam-
aged seals should be replaced to prevent leakage or
contamination of the grease.
Drive Shaft Constant Velocity Joints Ð 4X4
Models
All four-wheel drive models are equipped with four
constant velocity joints. Periodic lubrication of these
joints is not required. However, the joint boot should be
inspected for external leakage or damage periodically. If
external leakage or damage is evident, the joint boot and
grease should be replaced immediately. Continued op-
eration could result in failure of the joint due to water
and dirt contamination of the grease. This would require
complete replacement of the joint assembly. Refer to the
Service Manual for the detailed replacement procedure.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors,liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should be
wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing other
underhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MopartLock
Cylinder Lubricant directly into the lock cylinder.
Windshield Wiper Blades
The rubber edges of the wiper blades and the windshield
should be cleaned periodically with a sponge or soft cloth
and a mild nonabrasive cleaner. This will remove accu-
mulations of salt or road film.
MAINTAINING YOUR VEHICLE 235
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