clutch DODGE DAKOTA 2004 3.G Owners Manual

ELECTRONIC SPEED CONTROL Ð IF EQUIPPED
When engaged, this device takes over accelerator opera-
tion at speeds greater than 35 mph (56 km/h). The
controls are mounted on the steering wheel.
To Activate
Push the ON/OFF button to the ON position. An indi-
cator light in the instrument cluster illuminates when the
system is on.
To Set At A Desired Speed
When the vehicle has reached the desired speed, press
and release the SET button. Release the accelerator and
the vehicle will operate at the selected speed.
To Deactivate
A soft tap on the brake pedal, normal braking, clutch
pressure while slowing the vehicle, or pressing the CAN-
CEL button will deactivate speed control without erasing
the memory. Pushing the ON/OFF button to the OFF
position or turning off the ignition erases the memory.
WARNING!
Leaving the Speed Control ON when not in use is
dangerous. You could accidentally set the system to
cause it to go faster than you want. You could lose
control and have an accident. Always leave the
system OFF when you aren't using it.
74 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

STARTING PROCEDURES
The starter should not be operated for more than 15
second intervals. Waiting a few seconds between such
intervals will protect the starter from overheating.
Manual Transmission
Apply the parking brake, place the gearshift control lever
in NEUTRAL and depress clutch pedal to the floor before
starting the vehicle. This vehicle is equipped with a
clutch interlocking ignition system. It will not start unless
the clutch is depressed.
Automatic Transmission
Start the engine with the shift lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
WARNING!
Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the
engine has started, ignite and damage the converter
and vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from a
booster battery or the battery in another vehicle. This
type of start can be dangerous if done improperly.
See section 6 of this manual for the proper jump
starting procedures and follow them carefully.
Normal Starting
Normal starting of either a warm or cold engine is
obtained without pumping or depressing the accelerator
pedal. Turn the key to the START position and release
when the engine starts. If the engine fails to start within
10 seconds, turn the key to the OFF position, wait 5
seconds, then repeat the starting procedure.
144 STARTING AND OPERATING

The ªO/D OFFº feature must be selected, if desired, each
time the engine is started.
NOTE:If the vehicle is started in extremely cold
temperatures, the transmission may not shift into Over-
drive and will automatically select the most desirable
gear for operation at this temperature. Normal operation
will resume when the transmission fluid temperature has
risen to a suitable level. Refer also to the Note under
torque converter clutch, later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desir-
able gear for operation at this temperature. If the
transmission temperature becomes hot enough the
O/D OFF and/or TRANS TEMP light(s) may illumi-
nate and the transmission may downshift out of
Overdrive until the transmission cools down. After
cooldown, the transmission will resume normal op-
eration.
When To Lock Out Overdrive
When driving in hilly areas, towing a trailer, carrying a
heavy load, or whenever frequent transmission shifting
occurs, press the ªO/D OFFº button. This will improve
performance and reduce the potential for transmission
overheating or failure due to excessive shifting.
Torque Converter Clutch
A feature designed to improve fuel economy is included
in all automatic transmissions. A clutch within the torque
converter engages automatically at a calibrated speed at
light throttle. It engages at higher speeds under heavier
acceleration. This may result in a slightly different feeling
or response during normal operation in high gear. When
STARTING AND OPERATING 149
5

the vehicle speed drops below a calibrated speed, or
during acceleration, the clutch automatically and
smoothly disengages. The feature is operational in Over-
drive and in Drive.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the O/D OFF button, when the transmission is
sufficiently warm, will demonstrate that the transmission
is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission
NOTE:
The parking brake should be engaged before
leaving the vehicle, especially on an incline.
Use each gear in numerical order - do
not skip a gear. Be sure the transmission
is in FIRST gearÐ not THIRD, when
starting from a standing position; other-
wise damage to the clutch can result
from starting in THIRD.
For most city driving you will find it easier to use only
the lower gears. For steady highway driving with light
accelerations, 5th gear is recommended. To shift into 5th
gear, move the shift lever to the right beyond the spring
pressure point and push it forward. When shifting from
5th to 4th gear, pull the lever down toward you in one
motion. Do not pull the lever sharply left as you may
shift accidentally into 2nd gear and damage the trans-
mission or engine.
150 STARTING AND OPERATING

To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to spin
down. Move the shift lever from the Neutral position
straight across and back into Reverse.
Never drive with your foot resting on the clutch pedal.
Do not attempt to hold the vehicle on a hill with the
clutch pedal partially engaged, as this will cause abnor-
mal wear on the clutch.
Recommended Shift Speeds
To use your manual transmission for fuel economy it
should be upshifted as listed below. Shift at the vehicle
speeds listed for acceleration and cruise conditions (rela-
tively steady speeds).
Recommended Manual Transmission Shift Speeds in
MPH (KM/H)
Engine Model 1 to 2 2 to 3 3 to 4 4 to 5
3.7L/
4.7LAll 15 (24) 25 (40) 40 (64) 45 (72)
Higher upshift speeds may be used to obtain a desired
acceleration rate.
Downshifting
Moving from a high gear down to the lower gears in
descending numerical order is recommended to preserve
brakes when driving down steep hills. In addition,
downshifting at the right time provides better accelera-
tion when you want to resume speed. For acceleration
initiated at speeds less than 20 mph (30 km/h), second
gear is recommended.
FOUR-WHEEL DRIVE OPERATION
NV 233 Transfer Case Operating
Information/Precautions
The NV233 is an electric shift transfer case and is
operated by the 4WD Control Switch (Transfer Case
Switch), which is located on the instrument panel.
The NV233 transfer case provides 4 mode positions: 2
(rear) wheel drive high range, 4 wheel drive high range,
4 wheel drive low range, and neutral.
The NV233 transfer case is designed to be driven in the 2
wheel drive position (2WD) for normal street and high-
way conditions (dry hard surfaced roads).
STARTING AND OPERATING 151
5

4HI to 4LO or 4LO to 4HI
NOTE:
When shifting into or out of 4LO some gear
noise may be heard. This noise is normal and is not
detrimental to the vehicle or occupants.
Shifting can be performed with the vehicle rolling 2-3
mph (3-5 km/h) or completely stopped. USE EITHER OF
THE FOLLOWING PROCEDURES:
Preferred Procedure
1. With engine RUNNING, slow vehicle to 2-3 mph (3-5
km/h).
2. Shift the transmission into NEUTRAL (depress clutch
on manual transmissions).
3. While still rolling, rotate the transfer case control
switch to the desired position.
4. After the desired position indicator light is ON (not
flashing), shift transmission back into gear (release clutch
on manual transmissions).Alternate Procedure
1. Bring the vehicle to complete stop.
2. With the key ON and the engine either OFF or
RUNNING, shift the transmission into NEUTRAL (de-
press clutch on manual transmissions).
3. Rotate the transfer case control switch to the desired
position.
4. After the desired position indicator light is ON (not
flashing), shift transmission back into gear (release clutch
on manual transmissions).
NOTE:If steps 1 or 2 of either the Preferred or Alternate
Procedure are not satisfied prior to attempting the shift or
if they no longer are being met while the shift attempt is
in process then the desired position indicator light will
flash continuously while the original position indicator
light is ON, until all requirements have been met.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON then the shift will not take place and
no position indicator lights will be on or flashing.
156 STARTING AND OPERATING

AWD to 4HI or 4HI to AWD
Rotate the 4WD Control Switch to the desired position.
Shifts between AWD and 4HI can be done with the
vehicle stopped or in motion. With the vehicle in motion,
the transfer case will engage / disengage faster if you
momentarily release the accelerator pedal after turning
the control switch. If the vehicle is stopped the ignition
key must be in the ON position with the engine either
RUNNING or OFF. This shift cannot be completed if the
key is in the accessory position.
NOTE:On vehicles equipped with a Anti-Lock Brake
Systems, the 4x4 system will not allow shifts between
AWD/ 4HI if the rear wheels are spinning (no traction).
In this situation the selected position indicator light will
flash and the original position indicator light will remain
ON. At this time, reduce speed and stop spinning the
wheels to complete the shift. There may be a delay up to
10 seconds for the shift to complete after the wheels have
stopped spinning.
NOTE:Delayed shifting out of the 4HI position may be
experienced due to uneven tire wear, low tire pressure, or
excessive loading.
4HI to 4LO or 4LO to 4HI
NOTE:
When shifting into or out of 4LO some gear
noise may be heard. This noise is normal and is not
detrimental to the vehicle or occupants.
Shifting can be performed with the vehicle rolling 2-3
mph (3-5 km/h) or completely stopped. USE EITHER OF
THE FOLLOWING PROCEDURES:
Preferred Procedure
1. With engine RUNNING, slow vehicle to 2-3 mph (3-5
km/h).
2. Shift the transmission into NEUTRAL (depress clutch
on manual transmissions).
3. Ensure ignition key is in the ON position with the
engine either RUNNING or OFF. While still rolling,
rotate the transfer case control switch to the desired
position.
4. After the desired position indicator light is ON (not
flashing), shift transmission back into gear (release clutch
on manual transmissions).
STARTING AND OPERATING 161
5

Alternate Procedure
1. Bring the vehicle to complete stop.
2. With the key ON and the engine either OFF or
RUNNING, shift the transmission into NEUTRAL (de-
press clutch on manual transmissions).
3. Rotate the transfer case control switch to the desired
position.
4. After the desired position indicator light is ON (not
flashing), shift transmission back into gear (release clutch
on manual transmissions).
NOTE:If steps 1 or 2 of either the Preferred or Alternate
Procedure are not satisfied prior to attempting the shift or
if they no longer are being met while the shift attempt is
in process, then the desired position indicator light will
flash continuously while the original position indicator
light is ON, until all requirements have been met.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON then the shift will not take place and
no position indicator lights will be on or flashing.
LIMITED-SLIP DIFFERENTIAL Ð IF EQUIPPED
The limited-slip differential provides additional traction
on snow, ice, mud, sand and gravel. It improves traction
when there is a difference between the characteristics of
the surface under the right and left rear wheels. During
normal driving and cornering, the limited-slip unit is
similar to a conventional differential. But on a slippery
surface, the differential delivers more of the driving effort
to the wheel having the better traction.
WARNING!
On vehicles equipped with a limited-slip differen-
tial, never run the engine with one rear wheel off the
ground. The vehicle may drive through the rear
wheel remaining on the ground and cause you to
lose control of the vehicle.
Care should be taken to avoid sudden accelerations when
both rear wheels are on a slippery surface. This could
cause both rear wheels to spin, and allow the vehicle to
slide sideways on the crowned surface of a road or in a
turn.
162 STARTING AND OPERATING

RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.) OF 4X4 VEHICLES
CAUTION!
Internal damage to the transfer case will occur if a
front or rear wheel lift is used when recreational
towing.
NOTE:Both the NV233 and NV244 transfer cases must
be shifted into Neutral (N) for recreational towing. The
Neutral (N) selection button is located on the lower left
hand corner of the 4WD Control Switch. Shifts into and
out of transfer case Neutral (N) can take place with the
selector switch in any mode position. Automatic Trans-
missions must be placed in P (Park) position for recre-
ational towing. Manual Transmissions must be placed in
gear (for example, 4th gear) for recreational towing.
Recreational Towing Procedure
Use the following procedure to prepare your vehicle for
recreational towing.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in Neutral (N) before
recreational towing to prevent damage to internal
parts.
1. Bring vehicle to a complete stop.
2. Shut engine OFF.
3. Place ignition key in the ON position.
4. Depress brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.
202 STARTING AND OPERATING

CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into Park (P) with the transfer case
in Neutral (N) and the engine RUNNING. With the
transfer case in Neutral (N) ensure that the engine is
OFF prior to shifting the transmission into Park (P).
Returning to Normal Operation
Use the following procedure to prepare your vehicle for
normal usage.
1. Bring vehicle to a complete stop.
2. Shut engine OFF.
3. Place ignition key in the ON position.
4. Depress brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
1 second.
7. After the Neutral (N) indicator light turns off release
the Neutral (N) button.
8. After the Neutral (N) button has been released the
transfer case will shift to the position identified by the
selector switch.
9. Shift automatic transmission into Drive (D), release
the clutch on manual transmission.
NOTE:Items 1 through 5 are requirements that must be
met prior to depressing the Neutral (N) selection button,
and must continue to be met until 1 second elapses and
the shift has been completed. If any of these requirements
(with the exception of 3 - key ON) are not met prior to
depressing the Neutral (N) button or are no longer met
during the 1 second time, then all of the mode position
indicator lights will flash continuously until all require-
ments are met or until the Neutral (N) button is released.
204 STARTING AND OPERATING