engine DODGE DAKOTA 2006 3.G Owners Manual

Exhaust System
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
Whenever a change is noticed in the sound of the exhaust
system, when exhaust fumes can be detected inside the
vehicle, or when the underside or rear of the vehicle is
damaged, have a competent mechanic inspect the com-
plete exhaust system and adjacent body areas for broken,
damaged, deteriorated, or mispositioned parts. Open
seams or loose connections could permit exhaust fumes
to seep into the passenger compartment. In addition,
inspect the exhaust system each time the vehicle is raised
for lubrication or oil change. Replace as required.WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO) which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO, fol-
low the preceding safety tips.
Cooling System
Inspection
Coolant protection checks should be made at every 12
months (before the onset of freezing weather, where
applicable). If coolant is dirty or rusty in appearance, the
system should be drained, flushed and refilled with fresh
coolant. Check face of radiator for any accumulation of
bugs, leaves, etc. If dirty, clean the radiator core by gently
spraying water from a garden hose at the back of the core.
320 MAINTAINING YOUR VEHICLE

Check the coolant bottle tubing for condition and tight-
ness of connection at coolant bottle and radiator. Inspect
the entire system for leaks.
WARNING!
You or others can be badly burned by hot coolant or
steam from your radiator. If you see or hear steam
coming from under the hood don’t open the hood
until the radiator has had time to cool. If you open
the hood and see steam or hot coolant escaping from
the radiator, don’t touch anything. Get away quickly.
Never try to open a pressure cap when the radiator is
hot.
Cooling System Maintenance
At the intervals shown in the Maintenance Schedules
section of this manual, the system should be drained,
flushed and refilled. See your authorized dealer for
proper cooling system maintenance.
Cooling System — Drain, Flush And Refill
If the solution is dirty and contains a considerable
amount of sediment, it should be cleaned and flushed.
See your authorized dealer for proper draining, flushing
and refilling of your vehicle’s cooling system.
Disposal of Used Engine Coolant
Used ethylene glycol based engine coolant is a regulated
substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. Do not store ethylene glycol based engine
coolant in open containers or allow it to remain in
puddles on the ground. Prevent ingestion by animals and
MAINTAINING YOUR VEHICLE 321
7

children. If ingested, contact a physician or poison con-
trol specialist in your area. Clean up any ground spills
immediately.
Recommended Engine Coolant
This vehicle has been factory filled with an Ethylene
Glycol based engine coolant with long life corrosion
inhibitors (called HOAT, for Hybrid Organic Additive
Technology). Follow the “Maintenance Schedule” for the
recommended coolant change intervals. Refer to Fluids,
Lubricants and Genuine Parts for correct fluid type.
CAUTION!
Mixing of coolants other than specified (non-
HOAT), may result in engine damage and decreased
corrosion protection. If a non-HOAT coolant is intro-
duced into the cooling system in an emergency, it
should be replaced with the specified coolant as
soon as possible.
Do not use plain water alone or alcohol base anti-
freeze products. Do not use additional rust inhibi-
tors or antirust products, as they may not be compat-
ible with the radiator coolant and may plug the
radiator.
This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propylene
Glycol based coolants is not recommended.
322 MAINTAINING YOUR VEHICLE

Adding Coolant
When adding coolant, or refilling the system, a minimum
solution of 50% recommended HOAT ethylene glycol
engine coolant (antifreeze) and distilled water should be
used. Use higher concentrations (not to exceed 70%) if
temperatures below
34°F (
37°C) are anticipated.
Use only high purity water such as distilled or deionized
water when mixing the water/engine coolant solution.
The use of lower quality water will reduce the amount of
corrosion protection in the engine cooling system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE: Mixing coolant types will decrease the life of the
engine coolant and will require more frequent coolant
changes.WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine. The coolant is under pres-
sure and severe scalding could result.
Coolant Pressure Cap
The coolant pressure cap must be fully tightened to
prevent loss of coolant, and to insure that coolant will
return to the radiator from the coolant bottle.
The pressure cap should be inspected and cleaned if there
is any accumulation of foreign material on the sealing
surfaces.
MAINTAINING YOUR VEHICLE 323
7

WARNING!
The warning words “DO NOT OPEN HOT” on the
coolant pressure cap are a safety precaution. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap when the system is hot or under pressure.
Coolant Level
The coolant bottle system provides a quick visual method
for determining that the coolant level is adequate. With
the engine idling, and warmed to normal operating
temperature, the level of the coolant on the overflow
bottle should be between the fluid level marks. Check
the coolant level whenever the hood is raised.
The radiator normally remains completely full, so there is
no need to remove the pressure cap except checking
coolant freeze point or replacement with new antifreeze coolant. Your service attendant should be advised of this.
When additional coolant is needed to maintain the
proper level, it should be added to the coolant bottle. Do
not overfill.
Points To Remember
A. Do not overfill the coolant bottle.
B. Check coolant freeze point in the radiator and in the
coolant bottle. If antifreeze needs to be added, contents of
coolant bottle also must be protected against freezing.
C. If frequent coolant additions are required, or if the
level in the coolant bottle does not drop when the engine
cools, the cooling system should be pressure tested for
leaks.
D. Maintain a minimum coolant concentration of 50%
ethylene glycol and distilled water.
324 MAINTAINING YOUR VEHICLE

WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Linings
Your vehicle is equipped with self-adjusting brakes.
During normal driving, a few brake applications while moving in reverse will maintain your brakes at the
specified adjustment. Adjustment will continue until the
brake linings are worn. To avoid brake failure, brake pull
or damage to the rotors or drums, inspect the brake
linings as specified in the maintenance schedule. If
excessively worn, the brake linings must be replaced.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
MAINTAINING YOUR VEHICLE 327
7

WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any sign of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance free
system. In the event of leakage or other malfunction, the
system must be replaced.
Manual Transmission
Fluid Level Check
This fluid should be checked whenever other underhood
services are performed. The fluid level is checked by
removing the fill plug. If the level of the lubricant is more
than 1/4 (6.35 mm) below the bottom of the filler hole
while the vehicle is level, enough lubricant should be added to bring the level to the bottom of the filler hole.
This fluid does not require periodic changing. However,
if it becomes necessary to add or replace the fluid in these
transmissions, refer to Fluids, Lubricants and Genuine
Parts for correct fluid type.
Automatic Transmission
Fluid Level Check
Check the fluid level while the transmission is at normal
operating temperature 180°F (82°C). This occurs after at
least 15 miles (24 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
328 MAINTAINING YOUR VEHICLE

POWER DISTRIBUTION CENTER (FUSE/RELAY)
Your vehicle is equipped with an electrical power distri-
bution center located on the left side of the engine
compartment. These power distribution centers house new plug-in
“Cartridge” fuses which replace all the in-line fusible
links previously used. The power distribution centers
also contain “Mini”fuses and plug-in “ISO” relays. These
fuses and relays can be obtained from your dealer.
Cavity
Cartridge
Fuse Mini Fuse Description
1 Spare
2 40 Amp Green Ignition ACC
3 30 Amp Pink Elect Brake
4 50 Amp Red Power Seat
5 40 Amp Green Ignition Run Only
6 20 Amp Yellow IOD (CNN, Radio)
7 10 Amp Red PCM/Fuel/ RAD/AC
Coils
8 10 Amp Red CCN/Mirr/ 4x4
Power Distribution Center
MAINTAINING YOUR VEHICLE 337
7

Cavity Cartridge
Fuse Mini Fuse Description
57 20 Amp Yellow Airbag System #2
58 20 Amp Yellow Heated Seats
59 10 Amp Red HVAC Module
60 10 Amp Red ABS Module
61 20 Amp Yellow FCM3 (Re- verse Lamps)
CAUTION!
When replacing a blown fuse, it is important to use
only a fuse having the correct amperage rating. The
use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If a
properly rated fuse continues to blow, it suggests a
problem in the circuit that must be corrected.
NOTE: If you are leaving your vehicle dormant for
longer than 21 days you may want to take steps to protect
your battery. You may do this by disconnecting the
battery or by disconnecting the two ignition-off draw
(I.O.D.) fuses located in the Auxiliary Power Distribution
Center (PDC) located in the engine compartment. The
I.O.D. cavities include a snap-in retainer that allows the
fuse to be disconnected, without removing it from the
fuse block. Pressing the I.O.D. fuse back into the cavity
reconnects it.
VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
•Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Power Distribution Center (PDC). The
340 MAINTAINING YOUR VEHICLE

FLUIDS AND CAPACITIES
U.S. Metric
Fuel 3.7L/4.7L, 87 Octane 22 Gal. 83L
4.7L HO, 91 Octane, Recommended Not Required 22 Gal 83L
Engine Oil (with filter) 3.7L, SAE 5W-30, API Certified 5 Qt. 4.7L
4.7L, SAE 5W-30, API Certified 6 Qt. 5.7L
4.7L HO, SAE 5W-30, API Certified 6 Qt. 5.7L
Cooling System (includes 2.1 Qts./2L for coolant bottle 3.7L (Mopar  Antifreeze/Coolant 5 Year/100,000 Mile Formula) 13.3 Qt. 12.5L
4.7L (Mopar  Antifreeze/Coolant 5 Year/100,000 Mile Formula) 13.3 Qt. 12.5L
4.7L HO (Mopar  Antifreeze/Coolant 5 Year/100,000 Mile Formula) 13.3 Qt. 12.5L
NOTE: All fluid capacities are approximate capacities.
MAINTAINING YOUR VEHICLE 355
7