maintenance DODGE DAKOTA 2006 3.G User Guide

MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment 3.7L V6 ..............302

Engine Compartment 4.7L/4.7HO V-8 ........303

Onboard Diagnostic System — OBD II ........304
▫ Loose Fuel Filler Cap Message ............304

Emissions Inspection And Maintenance
Programs ............................305

Replacement Parts ......................306

Dealer Service .........................307

Maintenance Procedures ..................307 ▫
Engine Oil ..........................307
▫ Engine Oil Filter ......................311
▫ Drive Belts — Check Condition And
Tensioner ...........................312
▫ Spark Plugs .........................312
▫ Engine Air Cleaner Filter ................313
▫ Engine Fuel Filter .....................313
▫ Catalytic Converter ....................313
▫ Maintenance-Free Battery ................315
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▫Air Conditioner Maintenance .............316
▫ Power Steering — Fluid Check ............317
▫ Front Suspension Ball Joints ..............317
▫ Drive Shaft Constant Velocity Joints ........318
▫ Body Lubrication .....................318
▫ Windshield Wiper Blades ................318
▫ Windshield Washers ...................319
▫ Exhaust System ......................320
▫ Cooling System .......................320
▫ Emission Related Components ............325
▫ Brake System ........................326
▫ Clutch Hydraulic System ................328
▫ Manual Transmission ..................328 ▫
Automatic Transmission ................328
▫ Transfer Case ........................331
▫ Axles ..............................331
▫ Selection Of Lubricating Grease ...........332
▫ Appearance Care And Protection From
Corrosion ...........................333

Power Distribution Center (Fuse/Relay) .......337

Vehicle Storage ........................340

Replacement Light Bulbs .................341

Bulb Replacement ......................342
▫ Headlamps ..........................342
▫ Front Park And Turn Signal Lamp. .........346
▫ Rear Side Marker, Taillamps/Stoplamp,
And Turn Signal Bulbs — Replacement ......348
300 MAINTAINING YOUR VEHICLE

cap until aclickingsound is heard. This is an indication
that the gas cap is properly tightened. Press the odometer
reset button to turn the message off. If the problem
persists, the message will appear the next time the
vehicle is started. This might indicate a damaged cap. If
the problem is detected twice in a row, the system will
turn on the Malfunction Indicator Light (MIL). Resolving
the problem will turn the MIL light off.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp) is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system may
notbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system is determined not ready
for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle’s OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine. If you crank or start the engine, you
will have to start this test over.
MAINTAINING YOUR VEHICLE 305
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3. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
4. Approximately 15 seconds later, one of two things will
happen: a. The MIL light will blink for approximately 5 sec-
onds and then remain on until the first engine crank or
the key is turned off. This means that your vehicle’s
OBD system is not readyand you should notproceed
to the I/M station.
b. The MIL light will remain fully illuminated until the
first engine crank or the key is turned off. This means
that your vehicle’s OBD system is readyand you can
proceed to the I/M station.
If your OBD system is not readyyou should see your
dealer or repair facility. If your vehicle was recently
serviced or had a battery failure or replacement, you may need to do nothing more than drive your vehicle as you
normally would in order for your OBD system to update.
A recheck with the above test routine may then indicate
that the system is now ready.
Regardless of whether your vehicle’s OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopar
parts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopar parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
306 MAINTAINING YOUR VEHICLE

DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Engine Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. The
best time to check the engine oil level is about 5 minutes
after a fully warmed up engine is shut off or before
starting the engine after it has sat overnight.
MAINTAINING YOUR VEHICLE 307
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Frequency Of Oil Change
Road conditions and your style of driving affect the
interval at which your oil should be changed. Check the
following to determine if ANYapply to you:
•Day or night temperatures are below 32°F (0°C).
•Stop and Go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16.2 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90°F (32°C).
•Trailer towing, Taxi, Police or delivery service (com-
mercial service).
•Off-Road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
NOTE: IfANY of these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule “B” of the
 Maintenance Schedules section of this manual.
If NONE of these apply to you, then change your engine
oil every 6,000 miles (10 000 km) or 6 months, whichever
comes first and follow schedule Aof the Maintenance
Schedules section of this manual.
4x4 Models, If Used Primarily For Off-Road Operation
Every 50 hours of use.
Dusty Conditions
Driving through dust-laden air increases the problems of
keeping abrasive materials out of the engine. Under these
conditions, special attention should be given to the
engine air cleaner. The crankcase ventilation system
MAINTAINING YOUR VEHICLE 309
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Drive Belts — Check Condition and Tensioner
Belt tension is controlled by means of an automatic
tensioner. No belt tension adjustments are required.
However, belt and belt tensioner condition should be
inspected at the specified intervals, and replaced if re-
quired. See your authorized dealer for service
At the mileage indicated in the maintenance schedule, all
belts and tensioner should be checked for condition.
Improper belt tension can cause belt slippage and failure.
Belts should be inspected for evidence of cuts, cracks,
glazing, or frayed cords and replaced if there is indication
of damage which could result in belt failure. Low gen-
erator belt tension can cause battery failure.
Also check belt routing to make sure there is no interfer-
ence between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure proper engine
performance and emission control. The plugs installed in
your vehicle should operate satisfactorily in normal
service for the mileage indicated in the Maintenance
Chart. New plugs should be installed at this mileage. The
entire set should be replaced if there is any malfunction
due to a faulty spark plug. Check the Vehicle Emissions
Control Information label for the proper type of spark
plug for your vehicle.
CAUTION!
When replacing plugs, do not overtighten. You could
damage them and cause them to leak.
312 MAINTAINING YOUR VEHICLE

Engine Air Cleaner Filter
Under normal driving conditions, replace the air filter at
the intervals shown on Schedule “A”. If, however, you
drive the vehicle frequently under dusty or severe con-
ditions, the filter element should be inspected periodi-
cally and replaced if necessary at the intervals shown on
Schedule “B”.
WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Engine Fuel Filter
A plugged fuel filter can cause stalling, limit the speed at
which a vehicle can be driven or cause hard starting.
Should an excessive amount of dirt accumulate in the
fuel tank, frequent filter replacement may be necessary.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
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To minimize the possibility of catalyst damage:
•Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Maintenance-Free Battery
All Dodge trucks are equipped with maintenance-free
batteries. You will never have to add water, nor is
periodic maintenance required.
WARNING!
Battery posts, terminals, and related accessories con-
tain lead and lead compounds. Always wash hands
after handling the battery.
To determine the battery charge, check the battery test
indicator (if equipped) on top of the battery. Refer to the
illustration.
MAINTAINING YOUR VEHICLE 315
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CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked (+) positive
and negative (-) and identified on the battery case.
Also, if a “fast charger” is used while battery is in the
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to battery. Do not use a
“fast charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an Authorized Dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.
WARNING!
•Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer
to Section 3 of the Warranty Information book for
further warranty information.
•The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.
316 MAINTAINING YOUR VEHICLE