engine DODGE DURANGO 2005 2.G Workshop Manual

FUEL REQUIREMENTS
All engines (except 5.7L engines) are de-
signed to meet all emissions regulations
and provide excellent fuel economy and
performance when using high quality un-
leaded “regular” gasoline having an oc-
tane rating of 87. The routine use of pre-
mium gasoline is not recommended.
Under normal conditions the use of premium fuel will
not provide a benefit over high quality regular gasolines
and in some circumstances may result in poorer perfor-
mance.
The 5.7L engine is designed to meet all
emissions regulations and provide satisfac-
tory fuel economy and performance when
using high quality unleaded gasoline hav-
ing an octane range of 87 to 89. The manu-
facturer recommends the use of 89 octane
for optimum performance.The routine useof premium gasoline is not recommended. The use of
premium gasoline will provide no benefit over high
quality regular and mid-grade gasolines, and in some
circumstances may result in poorer performance.
Light spark knock at low engine speeds is not harmful to
your engine. However, continued heavy spark knock at
high speeds can cause damage and immediate service is
required.
Poor quality gasoline can cause problems such as hard
starting, stalling and hesitations. If you experience these
symptoms, try another brand of “regular” gasoline be-
fore considering service for the vehicle.
Over 40 auto manufacturers world-wide have issued and
endorsed consistent gasoline specifications (the World-
wide Fuel Charter, WWFC) to define fuel properties
necessary to deliver enhanced emissions, performance
3.7L/4.7L
Engines
5.7L Engines
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and durability for your vehicle. We recommend the use
of gasolines that meet the WWFC specifications if they
are available.
Reformulated Gasoline
Many areas of the country require the use of cleaner
burning gasoline referred to as “Reformulated Gasoline.”
Reformulated gasolines contain oxygenates, and are spe-
cifically blended to reduce vehicle emissions and im-
prove air quality.
We strongly support the use of reformulated gasolines.
Properly blended reformulated gasolines will provide
excellent performance and durability for the engine and
fuel system components.
Gasoline/Oxygenate Blends
Some fuel suppliers blend unleaded gasoline with oxy-
genates such as 10% ethanol, MTBE and ETBE. Oxygen-
ates are required in some areas of the country during the
winter months to reduce carbon monoxide emissions.
Fuels blended with these oxygenates may be used in
your vehicle.
CAUTION!
DO NOT use gasolines containing METHANOL.
Gasoline containing methanol may damage critical
fuel system components.
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CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!
•Remove the fuel tank filler tube cap (gas cap)
slowly to prevent fuel spray from the filler neck
which may cause injury.
•The volatility of some gasolines may cause a
buildup of pressure in the fuel tank that may
increase while you drive. This pressure can result
in a spray of gasoline and/or vapors when the cap
is removed from a hot vehicle. Removing the cap
slowly allows the pressure to vent and prevents
fuel spray.
•Never allow any lit smoking materials near the
vehicles while removing the cap or filling the
tank.
•Never add fuel to the vehicle when the engine is
running.
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Fuel System Cautions
CAUTION!
Follow these guidelines to maintain your vehicle’s performance:
•The use of leaded gas is prohibited by Federal law. Using
leaded gasoline can impair engine performance, damage the
emission control system.
•An out-of-tune engine, or certain fuel or ignition malfunctions,
can cause the catalytic converter to overheat. If you notice a
pungent burning odor or some light smoke, your engine may
be out of tune or malfunctioning and may require immediate
service. Contact your dealer for service assistance.
•When pulling a heavy load or driving a fully loaded vehicle
when the humidity is low and the temperature is high, use a
premium unleaded fuel to help prevent spark knock. If spark
knock persists, lighten the load, or engine piston damage may
result.
•The use of fuel additives which are now being sold as octane
enhancers is not recommended. Many of these products con-
tain high concentrations of methanol. Fuel system damage or
vehicle performance problems resulting from the use of such
fuels or additives is not the responsibility of the manufacturer.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
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Carbon Monoxide Warnings
WARNING!
Carbon monoxide (CO) in exhaust gases is deadly. Follow the
precautions below to prevent carbon monoxide poisoning:
•Do not inhale exhaust gases. They contain carbon monox-
ide, a colorless and odorless gas which can kill. Never run
the engine in a closed area, such as a garage, and never sit
in a parked vehicle with the engine running for an
extended period. If the vehicle is stopped in an open area
with the engine running for more than a short period,
adjust the ventilation system to force fresh, outside air into
the vehicle.
•Guard against carbon monoxide with proper maintenance.
Have the exhaust system inspected every time the vehicle
is raised. Have any abnormal conditions repaired
promptly. Until repaired, drive with all side windows fully
open.
•Keep the liftgate closed when driving your vehicle to
prevent carbon monoxide and other poisonous exhaust
gases from entering the vehicle.
CATALYTIC CONVERTER
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device. Under normal
operating conditions, the catalytic converter will not
require maintenance. However, you must keep the en-
gine maintained to assure proper operation and prevent
possible damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
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CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
As with any vehicle, do not park or operate this vehicle in
areas where combustible materials such as grass or leaves
can come in contact with a hot exhaust system.
A scorching odor may be detected if you continue to run
a malfunctioning engine. The odor may indicate severe
and abnormal catalyst overheating. If this occurs, thevehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Service, including a tune-up to
manufacturer’s specifications should be obtained imme-
diately.
To minimize the possibility of catalyst damage:
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed.
•Do not idle the engine for prolonged periods during
very rough idle or malfunctioning operating condi-
tions.
•Do not allow vehicle to run out of fuel.
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WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
•Be sure the trailer is loaded heavier in front, with 60%
to 65% of the weight in front of the axle(s). Loads
balanced over the wheels or heavier in the rear can
cause the trailer to swayseverelyside to side which
will cause loss of control of vehicle and trailer. Failure
to load trailers heavier in front is the cause of many
trailer accidents.
•Donotinterconnect the hydraulic brake system of
your vehicle with that of the trailer. This could cause
inadequate braking and possible personal injury.
•Trailer brakes are recommended for trailers over 1,000
lbs (454 kg) and required for trailers in excess of 2,000
lbs. (907 kg).
•Use an approved trailer harness and connector. If a
hitch is ordered, the proper wiring will be provided.
•When hauling cargo or towing a trailer, do not over-
load your vehicle or trailer. Overloading can cause a
loss of control, poor performance or damage to brakes,
axle, engine, transmission, steering, suspension, chas-
sis structure or tires.
•Make certain that the load is secured in the trailer and
will not shift during travel. When trailering cargo that
cannot be fully secured, dynamic load shifts can occur
that may be difficult for the driver to control.
•All trailer hitches should be professionally installed on
your vehicle.
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Cooling System Tips—Trailer Towing
To reduce potential for engine and transmission over-
heating, take the following actions:
•City Driving
When stopped for short periods of time, put transmission
in neutral and increase engine idle speed.
•Highway Driving
Reduce speed.
•Air Conditioning
Turn off temporarily.
•See Cooling System Operating information in the
Maintenance section of this manual for more informa-
tion.
To reduce potential for automatic transmission overheat-
ing, turn the “TOW/HAUL” feature on when driving in
hilly areas or shift the transmission to Drive position 2 on
more severe grades. Move the shift lever to the next
lower position to eliminate excessive transmission shift-
ing. This action will also reduce the possibility of trans-
mission overheating and provide better engine braking.
7 - Pin Connector
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NOTE:The NV 244 Generation II transfer case must be
shifted into Neutral (N) for recreational towing. The
Neutral (N) selection button is located on the lower left
hand corner of the 4WD Control Switch. Shifts into and
out of transfer case Neutral (N) can take place with the
selector switch in any mode position.
Shifting into Neutral (N)
Use the following procedure to prepare your vehicle for
recreational towing.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in Neutral (N) before
recreational towing to prevent damage to internal
parts.
1. Bring vehicle to a complete stop.2. Shut engine OFF.
3. Turn the ignition key to the ON position without
starting the engine.
4. Depress brake pedal.
5. Shift automatic transmission to Neutral (N).
6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
4 seconds.
7. After shift is completed and the Neutral (N) light
comes on release Neutral (N) button.
8. Start engine.
9. Shift automatic transmission into Reverse (R).
10. Release brake pedal for five seconds and ensure that
there is no vehicle movement.
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11. Repeat steps 9 and 10 with the transmission in Drive
(D).
12. Turn ignition key to the unlocked OFF position.
13. Shift automatic transmission into Park (P).
14. Attach vehicle to tow vehicle with tow bar.
NOTE:Items 1 through 5 are requirements that must be
met prior to depressing the Neutral (N) selection button,
and must continue to be met until the 4 seconds elaspes
and the shift has been completed.
If any of these requirements (with the exception of3-Key
ON) are not met prior to depressing the Neutral (N)
button or are no longer met during the 4 second timer,
then the Neutral (N) indicator light will flash continu-
ously until all requirements are met or until the Neutral
(N) button is released.NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON, the shift will not take place and no
position indicator lights will be on or flashing.
CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into Park (P) with the transfer case
in Neutral (N) and the engine RUNNING. With the
transfer case in Neutral (N) ensure that the engine is
OFF prior to shifting the transmission into Park (P)
Shifting OUT of Neutral (N)
Use the following procedure to prepare your vehicle for
normal usage.
1. Bring vehicle to a complete stop.
2. Shut engine OFF.
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