brake DODGE DURANGO 2006 2.G Service Manual

Check the Battery Test Indicator (if equipped). If a light or
bright colored dot is visible in the indicator (if equipped),
DO NOT jump-start the battery.
If the indicator (if equipped) is dark or shows a green dot,
proceed as follows:
1. Wear eye protection and remove all metal jewelry such
as watch bands or bracelets which might make an
unintended electrical contact.
2. Park the booster vehicle within cable reach but with-
out letting the vehicles touch. Set the parking brake, place
the automatic transmission in PARK and turn the ignition
OFF on both vehicles.
3. Turn OFF heater, radio and all unnecessary electrical
loads.4. Connect one end of a jumper cable to the positive
terminal of the booster battery. Connect the other end of
the same cable to the positive terminal of the discharged
battery.
WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery and then to the engine of the
vehicle with the discharged battery. Make sure you have
a good contact on the engine.
326 WHAT TO DO IN EMERGENCIES

▫Catalytic Converter....................347
▫Maintenance-Free Battery................348
▫Air Conditioner Maintenance.............349
▫Power Steering — Fluid Check............350
▫Front Suspension Ball Joints..............351
▫Drive Shaft Constant Velocity Joints........351
▫Body Lubrication.....................351
▫Windshield Wiper Blades................352
▫Windshield Washers...................352
▫Exhaust System......................353
▫Cooling System.......................354
▫Emission Related Components............359
▫Brake System........................360▫Automatic Transmission................362
▫Transfer Case........................364
▫Axles..............................365
▫Selection Of Lubricating Grease...........365
▫Appearance Care And Protection From
Corrosion...........................366
Power Distribution Center (Fuse/Relay).......370
Fuse Block............................371
▫Interior Fuses........................371
▫Underhood Fuses
(Power Distribution Center)..............373
▫Underhood Fuses
(Integrated Power Module)..............375
Replacement Light Bulbs.................376
332 MAINTAINING YOUR VEHICLE

D. Maintain coolant concentration at 50% HOAT ethyl-
ene glycol engine coolant (minimum) and distilled water
for proper corrosion protection of your engine.
E. Make sure that the radiator and coolant bottle over-
flow hoses are not kinked or obstructed.
F. Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean also.
G. The thermostat should not be changed for summer or
winter operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance.
Emission Related Components
Fuel System Hoses And Vapor/Vacuum Harnesses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,cracking, checking, tears, cuts, abrasions, and excessive
swelling suggest deterioration of the rubber. Particular
attention should be given to examining hose surfaces
nearest to high heat sources, such as the exhaust mani-
fold.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
NOTE:Fluids such as oil, power steering fluid, and
brake fluid are used during assembly plant operations to
ease the assembly of hoses to couplings. Therefore, oil
wetness at the hose-coupling area is not necessarily an
indication of leakage. Actual dripping of hot fluid when
systems are under pressure (during vehicle operation),
should be noted before hose is replaced based on leakage.
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You are urged to use only the manufacturer’s specified
hoses and clamps, or their equivalent in material and
specification, in any fuel system servicing. It is manda-
tory to replace all clamps that have been loosened or
removed during service. Care should be taken in install-
ing new clamps to insure they are properly torqued.
Positive Crankcase Ventilation (PCV) Valve
Proper operation of the crankcase ventilation system
requires that the PCV valve be free of sticking or plug-
ging because of deposits. Deposits can accumulate in the
PCV valve and passage with increasing mileage. Have
the PCV valve, hoses, and passages checked for proper
operation at the intervals specified. If the valve is
plugged or sticking, replace with a new valve –Do not
attempt to clean the PCV valve!Check ventilating hose
for indication of damage or plugging with deposits.
Replace if necessary.
Brake System
Power Disc Brakes (Front and Rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Brake Master Cylinders
The fluid level in the master cylinders should be checked
whenever the vehicle is serviced, or immediately if the
brake system warning light is on. If necessary, add fluid
to bring level to the full mark on the side of the reservoir
of the brake master cylinder. Be sure to clean the top of
the master cylinder area before removing the cap. With
disc brakes, fluid level can be expected to fall as the brake
pads wear. Brake fluid level should be checked when
pads are replaced. If the brake fluid level is abnormally
low, check system for leaks.
Refer to Fluids, Lubricants and Genuine Parts for correct
fluid type.
360 MAINTAINING YOUR VEHICLE

WARNING!
Use of brake fluid that may have a lower initial
boiling point, or is unidentified, as to specifications
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching on fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
MAINTAINING YOUR VEHICLE 361
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WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any sign of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Automatic Transmission
Fluid Level Check
Check the fluid level while the transmission is at normal
operating temperature 180°F (82°C). This occurs after at
least 15 miles (24 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park).
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the “HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
362 MAINTAINING YOUR VEHICLE

a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at approximately 70°F ( 21°C) (room
temperature). If the fluid level is correctly established at
room temperature, it should be between the “HOT”
(upper) reference holes when the transmission reaches
180°F ( 82°C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
Automatic Transmission Fluid And Filter Change
It is important that proper lubricant is used in the
transmission. Refer to Fluids, Lubricants and Genuine
Parts for correct fluid type. It is important that the
transmission fluid be maintained at the prescribed level
using the recommended fluid.
MAINTAINING YOUR VEHICLE 363
7

Cavity Mini Fuse/Color Description
F11 10 Amp Red Heated Mirrors
F12 20 Amp Yellow Cluster Battery Feed
F13 10 Amp RedIgnition Run HVAC
Module/Heated Rear Glass
(EBL) Relay
F14 10 Amp Red ABS Module Ignition Run
F15 15 Amp BlueBattery Feed Blue Tooth,
Compass/Trip Computer
(CMTC), Sentry Key Diag-
nostics
F16 20 Amp YellowReconfigurable Power Out-
lets
F17 20 Amp Yellow Cigar Lighter Ignition
F18 10 Amp Red Spare Fuse
F19 15 Amp BlueHeating & Air Conditioning
w/ATC Only Battery Feed
F20 25 Amp Natural Amplifier Battery FeedUnderhood Fuses (Power Distribution Center)
CavityCartridge
Fuse / RelayMini Fuse Description
1 30 Amp Pink Starter
2 30 Amp Pink Front Wiper
3 40 Amp Green Brake Batt
4 30 Amp Pink JB Feed Acc #
2
5 40 Amp Green Power Seats
6 20 Amp Blue JB Feed Ign #
1
7 40 Amp Green JB Feed Ign #
2
8 40 Amp Green JB Feed Acc
Delay
9 Spare
10 30 Amp Pink ASD
11 40 Amp Green Power Liftgate
( If Equipped)
MAINTAINING YOUR VEHICLE 373
7

CavityCartridge
Fuse / RelayMini Fuse Description
12 40 Amp Green JB Feed / EBL
/TCase
Brake
13 30 Amp Pink JB Feed RR
14 40 Amp Green ABS Pump
15 50 Amp Red JB Feed
16 10 Amp Red Crank
17 Spare
18 20 Amp Yellow Fuel Pump
19 20 Amp Yellow NGC
20 Spare
21 20 Amp Yellow ABS Batt
22 20 Amp Yellow NGC Batt
23 20 Amp Yellow Trailer Tow
24 15 Amp Blue A/C Clutch
25 15 Amp Blue JB Feed Stop
26 SpareCavityCartridge
Fuse / RelayMini Fuse Description
27 10 Amp Red JB Feed Acc #
1
28 Spare
29 Relay Run Start
30 Relay Run Remote
31 Spare
32 Relay Starter
33 Relay ETAX
34 Relay AC Clutch
35 Relay Fuel Pump
Rly
36 Spare
37 Spare Brake Supres-
sion
38 Spare
39 Relay Blower Motor
40 Relay ASD Rly
374 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid.
Transfer Case MoparATF+4, Automatic Transmission Fluid.
Front Axle SAE 75W-90 Multipurpose Type, GL-5 Gear Lubricant or equivalent.
Rear Axle SAE 75W-140 Synthetic Gear Lubricant or equivalent.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid.
MAINTAINING YOUR VEHICLE 387
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