engine coolant DODGE GRAND CARAVAN 2004 User Guide

² Check coolant freeze point in the radiator and in the
coolant recovery bottle. If antifreeze needs to be
added, contents of coolant recovery bottle must also be
protected against freezing.
² If frequent coolant additions are required, or if the
level in the coolant recovery bottle does not drop when
the engine cools, the cooling system should be pres-
sure tested for leaks.
² Maintain coolant concentration at 50% ethylene glycol
antifreeze (minimum) in water for proper corrosion
protection of your engine which contains aluminum
components.
² Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
² Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also. ² Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance.
² Increasing engine speed at idle does not reduce cool-
ant temperature! Put transmission in NEUTRAL and
let engine idle at normal engine idle speed.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component which may cause heat
damage or mechanical wear.322 MAINTAINING YOUR VEHICLE

Center High Mounted Stop Light (CHMSL)
1. Remove the two screws securing the CHMSL.
2. Twist the bulb socket to remove from the CHMSL
housing.
3. Pull the bulb out of the socket.
4. Replace the bulb, reinstall the socket and reattach the
CHMSL. License Light
1. Remove the two lens assembly mounting screws.
2. Pull the bulb out of the socket. Replace the bulb and
reattach the lens assembly.
FLUID CAPACITIES
U.S. Metric
Fuel (Approximate) 20 Gallons 76 Liters
Engine Oil-with filter
2.4 Liter Engine 5.0 qts 4.7 Liters
3.3 & 3.8 Liter Engines 5.0 qts 4.7 Liters
Cooling System *
2.4 Liter Engines 11.4 qts 10.7 Liters
² 3.3 & 3.8 Liter Engines 13.4 qts 12.6 Liters
* Includes heater and coolant recovery bottle filled to
MAX level.
² * Add 2.9 quarts (2.8 liters) if equipped with a rear
heater. MAINTAINING YOUR VEHICLE 343
7

RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant Mopar t Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil Use API Certified, meeting material standard MS-6395, (GF-3). Refer to oil
viscosity chart for correct SAE grade.
Oil Filter 2.4 liter engines Mopar 4105409 or equiv.
Oil Filter 3.3/3.8 liter engines Mopar 5281090 or equiv.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com-
partment.
Fuel Selection 87 Octaane344 MAINTAINING YOUR VEHICLE

² Taxi, police, or delivery service (commercial ser-
vice). L
² Off-road or desert operation.
NOTE: Most vehicles are operated under the conditions
listed for Schedule 9 B 9 .
Second is Schedule ªAº . It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule 9 B 9 .
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!Failure to perform the required maintenance items
may result in damage to the vehicle. At Each Stop for Fuel
² Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
² Check the windshield washer solvent and add if
required.
Once a Month
² Check tire pressure and look for unusual wear or
damage.
² Inspect the battery and clean and tighten the terminals
as required.
² Check the fluid levels of coolant reservoir, brake
master cylinder and transmission; add as needed.
² Check all lights and all other electrical items for correct
operation. MAINTENANCE SCHEDULES 349
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At Each Oil Change
² Change the engine oil filter.
² Inspect the exhaust system.
² Inspect the brake hoses.
² Inspect the CV joints and front suspension compo-
nents. ² Check the automatic transmission fluid level.
² Check the coolant level, hoses, and clamps.
Tire Rotation
² Rotate the tires at 6,000 miles (10 000 km).350 MAINTENANCE SCHEDULES
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Miles 93, 000 96, 000 99, 000 100, 000 102, 000 105, 000
(Kilometers) (149 000) (154 000) (158 000) (160 000) (163 000) (168 000)
Change engine oil and engine oil filter. X X X X X
Inspect the brake linings. X
Inspect the engine air cleaner filter, replace if
necessary. * XXXXX
Replace the engine air cleaner filter
* X
Inspect and adjust the power steering pump
belt tension on 2.4 liter engines. X
Inspect the generator belt on 2.4 liter engines,
replace if necessary. X
Inspect engine accessory drive belts on 3.3 liter
and 3.8 liter engines, replace if necessary. ³ X
Change the All Wheel Drive (AWD) power
transfer unit, overrunning clutch and rear car-
rier fluid. (See note at the end of this chart) X
Flush and replace the engine coolant at 60
months or 100,000 miles. X
Replace the air conditioning filter. X 360 SCHEDULE ªBº
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Miles 42, 000 48, 000 54, 000 60, 000 66, 000 72, 000
(Kilometers) (67 000) (77 000) (86 000) (96 000) (106 000) (115 000)
[Months] [42] [48] [54] [60] [66] [72]
Inspect the serpentine drive belt on 3.3 liter
and 3.8 liter engines, replace if necessary. ³ XX
Flush and replace the engine coolant at 60
months, regardless of mileage. X
Replace the air conditioning filter. X X X SCHEDULE ªAº 365
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Miles 78, 000 84, 000 90, 000 96, 000 100, 000
(Kilometers) (125 000) (134 000) (144 000) (154 000) (160 000)
[Months] [78] [84] [90] [96]
Replace the spark plugs 3.3 liter and 3.8 liter en-
gines. X
Replace the ignition cables 3.3 liter and 3.8 liter
engines. X
Flush and replace the engine coolant at 100,000
miles, if not done at 60 months. X
Replace the air conditioning filter. X X SCHEDULE ªAº 367
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Miles 102, 000 108, 000 114, 000 120, 000
(Kilometers) (163 000) (173 000) (182 000) (192 000)
[Months] [102] [108] [114] [120]
Flush and replace the engine coolant at 120 months, if not
done at 100,000 miles (160 000 km). X
Replace the air conditioning filter. X X
* This maintenance is recommended by the manufacture
to the owner but is not required to maintain the emis-
sions warranty.
³ This maintenance is not required if previously replaced.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. WARNING!You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic. SCHEDULE ªAº 369
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Adding Fuel ........................... 270
Adding Washer Fluid .................. 221,316
Additives, Fuel ......................... 268
Adjustable Pedals ....................... 106
Air Conditioner Maintenance ............... 312
Air Conditioning ..................... 199,203
Air Conditioning Controls ................. 199
Air Conditioning Filter ................. 219,313
Air Conditioning, Operating Tips ............ 218
Air Conditioning, Rear Zone ............. 206,214
Air Conditioning Refrigerant ............... 312
Air Conditioning System .......... 199,203,208,312
Air Conditioning System, Zone Control ........ 200
Air Pressure, Tires ....................... 252
Airbag ................................ 48
Airbag Deployment ....................... 55
Airbag Light ..................... 52,57,72,152
Airbag Maintenance ....................... 57
Airbag, Side ............................ 54 Alarm Light ........................... 154
Alarm System ........................... 26
Alignment and Balance ................... 258
All Wheel Drive ................... 235,259,329
Alterations/Modifications, Vehicle ............. 7
Antifreeze Disposal ...................... 321
Antifreeze (Engine Coolant) .............. 319,320
Anti-Lock Brake System ................... 237
Anti-Lock Warning Light .................. 153
Anti-Theft Security Alarm .................. 26
Appearance Care ........................ 330
Ashtray ............................... 130
Auto Down Power Windows ................ 37
Automatic Dimming Mirror ................. 77
Automatic Door Locks ..................... 19
Automatic Headlights .................... 100
Automatic Temperature Control ............. 208
Automatic Transaxle ................... 231,326
Adding Fluid ......................... 345382 INDEX