belt DODGE GRAND CARAVAN 2004 Owner's Guide

8. Anti-Lock Light
This light monitors the Anti-Lock Brake System.
The light will turn on when the ignition switch is
turned to the ON position and may stay on for as long as
four seconds.
If the ABS light remains on or turns on while driving, it
indicates that the Anti-Lock portion of the brake system
is not functioning and that service is required. However,
the conventional brake system will continue to operate
normally if the BRAKE warning light is not on.
If the ABS light is on, the brake system should be serviced
as soon as possible to restore the benefits of Anti-Lock
brakes. If the ABS light does not turn on when the
Ignition switch is turned to the ON position, have the
light inspected by an authorized dealer. 9. Tachometer Ð If Equipped
The red segments indicate the maximum permissible
engine revolutions-per-minute (r.p.m. x 1000) for each
gear range. Before reaching the red area, ease up on the
accelerator.
10. Voltage Light
This light monitors the electrical system voltage.
The light should turn on momentarily as the
engine is started. If the light stays on or turns on while
driving, it indicates a problem with the charging system.
Immediate service should be obtained.
11. Seat Belt Reminder Light
The light will turn on when the ignition switch is
turned to the ON position as a reminder to ªbuckle
upº. The light will remain on until the driver's seat
belt is buckled. UNDERSTANDING YOUR INSTRUMENT PANEL 153
4

1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission in PARK and turn the
ignition switch to the OFF position for both vehicles.
3. Turn off the heater, radio and all unnecessary electrical
loads.
4. Connect one end of a jumper cable to the positive
terminal of the discharged battery. Connect the other end
of the same cable to the positive terminal of the booster
battery. 5. Connect the other cable, first to the negative terminal
of the booster battery and then to the engine of the
vehicle with the discharged battery. Make sure you have
a good contact on the engine.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan. WHAT TO DO IN EMERGENCIES 289
6

MAINTAINING YOUR VEHICLECONTENTS m 2.4L Engine ...........................298
m 3.3L/3.8L Engines ......................299
m Onboard Diagnostic System Ð OBD II ........300
m Emissions Inspection And Maintenance
Programs ............................301
m Replacement Parts ......................302
m Dealer Service .........................302
m Maintenance Procedures ..................303
N Engine Oil ..........................303 N Engine Oil Filter ......................307
N Drive Belts Ð Check Condition And Tension . . 307
N Spark Plugs .........................308
N Engine Air Cleaner Filter ................308
N Engine Fuel Filter .....................309
N Catalytic Converter ....................309
N Maintenance-Free Battery ................311
N Air Conditioner ......................312
N Power Steering Ð Fluid Check ............314
7

Synthetic Engine Oils
There are a number of engine oils being promoted as
either synthetic or semi-synthetic. If you chose to use
such a product, use only those oils that meet the Ameri-
can Petroleum Institute (API) and SAE viscosity stan-
dard. Follow the service schedule that describes your
driving type.
Materials Added to Engine Oil
The manufacture strongly recommends against the addi-
tion of any additives (other than leak detection dyes) to
the engine oil. Engine oil is an engineered product and
it's performance may be impaired by supplemental ad-
ditives.
Disposing of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your dealer, service station, or governmental agency for advice on how and where used
oil and oil filters can be safely discarded in your area.
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
All the manufacturers engines have a full-flow type oil
filter. Use a filter of this type for replacement. The quality
of replacement filters varies considerably. Only high
quality filters should be used to assure most efficient
service. Mopar Engine Oil Filters are a high quality oil
filter and are recommended.
Drive Belts Ð Check Condition and Tension
At the mileage indicated in the maintenance schedule, all
belts should be checked for condition and proper tension.
Improper belt tension can cause belt slippage and failure. MAINTAINING YOUR VEHICLE 307
7

Belts should be inspected for evidence of cuts, cracks, or
glazing, and replaced if there is indication of damage
which could result in belt failure. If adjustment is re-
quired, the belts must be adjusted according to the
specifications and procedures described in the Service
Manual. Low generator belt tension can cause battery
failure. A special tool is required to properly measure
tension and to restore belt tension to factory specifica-
tions.
Also check belt routing to make sure there is no interfer-
ence between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark plug, malfunctioning spark plugs can damage the cata-
lytic converter. For proper type of replacement spark
plugs, refer to the ªVehicle Emission Control Informa-
tionº label in the engine compartment.
Engine Air Cleaner Filter
Under normal driving conditions, replace the air filter at
the intervals shown on Schedule ªAº. If, however, you
drive the vehicle frequently under dusty or severe con-
ditions, the filter element should be inspected periodi-
cally and replaced if necessary at the intervals shown on
Schedule ªBº.308 MAINTAINING YOUR VEHICLE

CAUTION!² It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked posi-
tive (+) and negative (-) and identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
² If a ªfast chargerº is used while battery is in
vehicle, disconnect both vehicle battery cables
before connecting the charger to battery. Do not
use a ªfast chargerº to provide starting voltage. Air Conditioner
For best possible performance, your air conditioner
should be checked and serviced by an Authorized Dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a system
performance check. Drive belt tension should also be
checked at this time.312 MAINTAINING YOUR VEHICLE

defrosters or windshields equipped with a windshield
wiper de-icer. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
When cleaning the rear view mirror, spray cleaner on the
towel or rag that you are using. Do not spray cleaner
directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft tissue. Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Cleaning The Instrument Panel and Underseat
Cup Holders
Removal
Remove the ash receiver from the convenience tray if
there is a smoker's package in your vehicle. With your
index finger, locate the stop tab located at the rear of the
convenience tray.334 MAINTAINING YOUR VEHICLE

Miles 3, 000 6, 000 9, 000 12, 000 15, 000 18, 000
(Kilometers) (5 000 ) (10 000 ) (14 000) (19 000) (24 000) (29 000)
Change engine oil and engine oil filter. XXXXX X
Inspect the brake linings. X X
Inspect the engine air cleaner filter, replace if
necessary. * XXXX X
Replace the engine air cleaner filter. *X
Inspect and adjust the power steering pump
belt tension on 2.4 liter engines. X
Inspect the generator belt on 2.4 liter engines,
replace if necessary. X
Change the All Wheel Drive (AWD) power
transfer unit fluid. (See note at the end of this
chart) X
Replace the air conditioning filter. X 352 SCHEDULE ªBº
8 M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 21, 000 24, 000 27, 000 30, 000 33, 000 36, 000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter. XXXXX X
Inspect the brake linings. X X
Inspect the engine air cleaner filter, replace if
necessary. * XXX X X
Replace the engine air cleaner filter. X
Replace the spark plugs 2.4 liter engines. X
Inspect the tie rod ends and boot seals. X
Inspect and adjust the power steering pump
belt tension on 2.4 liter engines. X
Inspect the generator belt on 2.4 liter engines,
replace if necessary. X
Inspect the PCV valve and replace as neces-
sary.* X
Change the All Wheel Drive (AWD) power
transfer unit fluid. (See note at the end of this
chart) X SCHEDULE ªBº 353
8 M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 39, 000 42, 000 45, 000 48, 000 51, 000 54, 000
(Kilometers) (62 000) (67 000) (72 000) (77 000) (82 000) (86 000)
Change engine oil and engine oil filter. XXXXX X
Inspect the brake linings. X X
Inspect the engine air cleaner filter, replace if
necessary. * XX XX X
Replace the engine air cleaner filter. *X
Inspect and adjust the power steering pump
belt tension on 2.4 liter engines. X
Inspect the generator belt on 2.4 liter engines,
replace if necessary. X
Change the All Wheel Drive power transfer
unit fluid. (See the note at the end of this
chart.) X
Change the All Wheel Drive (AWD) overrun-
ning clutch and rear carrier fluid. (See note at
the end of this chart) X
Replace the air conditioning filter. X SCHEDULE ªBº 355
8 M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S