instrument panel DODGE GRAND CARAVAN 2005 Owners Manual

TABLE OF CONTENTSSECTION PAGE
1
INTRODUCTION
.............................................................32
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
..............................93
UNDERSTANDING THE FEATURES OF YOUR VEHICLE
..............................874
UNDERSTANDING YOUR INSTRUMENT PANEL
...................................1875
STARTING AND OPERATING
.................................................2896
WHAT TO DO IN EMERGENCIES
..............................................3437
MAINTAINING YOUR VEHICLE
...............................................3718
MAINTENANCE SCHEDULES
..................................................4259
IF YOU NEED CONSUMER ASSISTANCE
.........................................44710
INDEX
....................................................................457 1
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5
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10

WARNINGS AND CAUTIONS
This manual contains WARNINGS against operating
procedures which could result in an accident or bodily
injury. It also contains CAUTIONS against procedures
which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.
VEHICLE IDENTIFICATION NUMBER
The vehicle identification number (VIN) is found on the
left front corner of the instrument panel, visible from
outside of the vehicle through the windshield. This
number also appears on the Automobile Information
Disclosure Label affixed to a window on your vehicle.
Save this label for a convenient record of your vehicle
identification number and optional equipment. NOTE: It is illegal to remove the VIN plate. Vehicle Identification Number6 INTRODUCTION

OCCUPANT RESTRAINTS
Some of the most important safety features in your
vehicle are the restraint systems. These include the front
and rear seat belts for the driver and all passengers, front
airbags for both the driver and front passenger, driver
inflatable knee blocker and if equipped, window bags for
the driver and passengers seated next to a window. If you
will be carrying children too small for adult-size seat
belts, your seat belts or the LATCH feature (Lower
Anchors and Tether for CHildren) also, can be used to
hold infant and child restraint systems.
If your vehicle is equipped with the Occupant Classifi-
cation System (OCS) there will be a Passenger Airbag
Disabled (PAD) Indicator Light located on the center of
the instrument panel. NOTE: The front airbags have a multi stage inflator
design. This allows the airbag to have different rates of
inflation that are based on collision severity.
Please pay close attention to the information in this
section. It tells you how to use your restraint system
properly to keep you and your passengers as safe as
possible. Passenger Airbag Disabled Light THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 41
2

WARNING!Using a seat belt extender when not needed can
increase the risk of injury in a collision. Only use
when the lap belt is not long enough when it is worn
low and snug, and in the recommended seating
positions. Remove and store the extender when not
needed.
Driver And Front Passenger Supplemental
Restraint Systems (SRS) — Airbags
This vehicle has airbags for both the driver and front
passenger as a supplement to the seat belt restraint
systems. The driver ’ s front airbag is mounted in the
center of the steering wheel. The passenger ’ s front airbag
is mounted in the instrument panel, above the glove
compartment. The words SRS AIRBAG are embossed on
the airbag covers. NOTE: The front airbags are certified to the Federal
regulations that allow less forceful deployment in low
speed collisions.
The front airbags have a multi stage inflator design. This
may allow the airbag to have different rates of inflation
that are based on collision severity and occupant size. Front Airbag ComponentsTHINGS TO KNOW BEFORE STARTING YOUR VEHICLE 53
2

Also, the front passenger airbag is certified to the Federal
regulations that define Occupant Classification (Refer to
“ Occupant Classification System ” in this section).
This vehicle may also be equipped with a driver inflat-
able knee blocker located on the instrument panel below
the steering column.
This vehicle may also be equipped with window bags to
protect the driver, front, and rear passengers sitting next
to a window. If the vehicle is equipped with window
bags, they are located above the side windows. Their
covers are also labeled SRS AIRBAG.
NOTE: Airbag covers may not be obvious in the interior
trim; but they will open to allow airbag deployment. Window Bags54 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

WARNING!• Do not put anything on or around the airbag covers
or attempt to manually open them. You may dam-
age the airbags and you could be injured because
the airbags are not there to protect you. These
protective covers for the airbag cushions are de-
signed to open only when the airbags are inflating.
• If your vehicle is equipped with window bags, do
not stack luggage or other cargo up high enough to
block the location of the window bag. The area
where the window bag is located should remain
free from any obstructions.
• If your vehicle is equipped with window bags, do
not have any accessory items installed which will
alter the roof, including adding a sunroof to your
vehicle. Do not add roof racks that require perma-
nent attachments (bolts or screws) for installation
on the vehicle roof. Do not drill into the roof of the
vehicle for any reason. Along with the seat belts, front airbags work with the
instrument panel knee bolsters to provide improved
protection for the driver and front passenger. Window
bags also work with seat belts to improve occupant
protection.
The seat belts are designed to protect you in many types
of collisions. The front airbags deploy in moderate to
severe frontal collisions.
NOTE: The passenger front airbag may not deploy even
when the driver front airbag has if the Occupant Classi-
fication System (refer to “ Occupant Classification Sys-
tem ” in this section) has determined the seat is empty or
is occupied by a child.
If your vehicle is equipped, the window bag on the crash
side of the vehicle is triggered in moderate to severe side
collisions. But even in collisions where the airbags inflate,
you need the seat belts to keep you in the right position
for the airbags to protect you properly. THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 55
2

WARNING!• Relying on the airbags alone could lead to more
severe injuries in a collision. The airbags work
with your seat belt to restrain you properly. In
some collisions the airbags won ’ t deploy at all.
Always wear your seat belts even though you
have airbags.
• Being too close to the steering wheel or instru-
ment panel during front airbag deployment could
cause serious injury. Airbags need room to inflate.
Sit back, comfortably extending your arms to
reach the steering wheel or instrument panel.
• If the vehicle has window bags, they also need
room to inflate. Do not lean against the door or
window. Sit upright in the center of the seat. The Airbag System consists of the following:
• Occupant Restraint Controller (ORC)
• AIRBAG Readiness Light
• Driver Airbag
• Front Passenger Airbag
• Window Bags above Side Windows (If Equipped)
• Front Impact Sensors
• Side Impact Sensors (If Equipped)
• Steering Wheel and Column
• Instrument Panel
• Seat Belt Readiness Light
• Front Seat Belt Pretensioners
• Interconnecting Wiring THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 57
2

• Knee Impact Bolster
• Driver Inflatable Knee Blocker
• Front Passenger Seat Occupant Classification System
(OCS) — If Equipped
Occupant Classification Module
Passenger Airbag Disabled (PAD) Indicator Light
Interconnecting Wiring
Bladder Assembly
Belt Tension Sensor
How The Airbag System Works
• The Occupant Restraint Controller (ORC) determines
if a frontal collision is severe enough to require the
airbags to inflate. Based on the level of collision
severity, the front control module determines the proper rate of inflation. The front airbag inflators are
designed to provide different rates of airbag inflation.
• The ORC may modify the rate of inflation based on the
occupant size provided by the Occupant Classification
Module.
• The ORC will not detect side, roll over, or rear impacts.
• The ORC monitors the readiness of the electronic parts
of the system whenever the ignition switch is in the
START or RUN positions. These include all of the
items listed above except the steering wheel and
column, instrument panel and passenger knee bol-
sters. If the key is in the OFF position, in the ACC
position, or not in the ignition, the airbags are not on
and will not inflate.
• Also, the ORC turns on the AIRBAG warn-
ing light and PAD indicator light in the
center of the instrument panel for 6 to 8
seconds for a self-check when the ignition is58 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

first turned on. After the self-check, the AIRBAG
warning light will turn off. The PAD indicator light
will function normally (Refer to “ Passenger Airbag
Disable (PAD) Indicator Light ” in this section). If the
ORC detects a malfunction in any part of the system, it
turns on the AIRBAG warning light either momen-
tarily or continuously. A single chime will sound if the
light comes on again after initial start up.
WARNING!Ignoring the AIRBAG warning light in your instru-
ment panel could mean you won ’ t have the airbags
to protect you in a collision. If the light does not
come on, stays on after you start the vehicle, or if it
comes on as you drive, have the airbag system
checked right away. • The Driver and Passenger Airbag/Inflator Units are
located in the center of the steering wheel and the right
side of the instrument panel. When the ORC and
impact sensors detects a collision requiring the air-
bags, it signals the inflator units. A large quantity of
nontoxic gas is generated to inflate the front airbags.
Different airbag inflation rates may be possible based
on collision severity and occupant size. The steering
wheel hub trim cover and the upper right side of the
instrument panel separate and fold out of the way as
the airbags inflate to their full size. The airbags fully
inflate in about 50 – 70 milliseconds. This is about half
of the time it takes to blink your eyes. The airbags then
quickly deflate while helping to restrain the driver and
front passenger.
The driver ’ s and passenger ’ s front airbag gas is vented
through the airbag material towards the instrument
panel. In this way the airbags do not interfere with
your control of the vehicle. THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 59
2

OFF when the OCS has determined that the occupant size
category is a child. Also, when the seat is empty or an
object that weighs less than a predetermined threshold is
placed on the seat, the light will remain OFF. (The PAD
indicator light is an amber light located on the center of
the instrument panel above the radio.)
For almost all sizes of properly seated adults, the airbag
will be enabled in the event of a collision. For small
teenagers and some small adults, depending on size, the
airbag may or may not be enabled in the event of a
collision. Both drivers and passengers should always use
the PAD indicator light as an indication if the front passenger is properly positioned or not. If the PAD
indicator light comes on when an adult is in the passen-
ger seat, have the passenger re-position themselves in the
seat until the light goes out.
Remember, if the PAD indicator light is illuminated the
passenger front airbag will not inflate. For almost all
properly installed child restraints, the “ PAD Indicator
Light ” will be illuminated indicating that the front pas-
senger airbag is turned off and will not inflate. If the
“ PAD Indicator Light ” is not illuminated, DO NOT
assume the airbag is turned off and move the child
restraint to the rear seat. A deploying passenger airbag
can cause death or serious injury to a child in a rear
facing infant seat.
NOTE: Even though this vehicle is equipped with an
Occupant Classification System, children 12 years and
under should always ride buckled up in a rear seat in an
appropriate child restraint.Passenger Airbag Disabled Light62 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE