battery DODGE GRAND CARAVAN 2007 Owner's Manual

WARNING!Do not connect the cable to the negative post of the
discharge battery. The resulting electrical spark
could cause the battery to explode.
During cold weather when temperatures are below
freezing point, electrolyte in a discharged battery
may freeze. Do not attempt jump starting because
the battery could rupture or explode. The battery
temperature must be brought up above freezing
point before attempting jump start.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan. WARNING!Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting
out the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift back and forth between Reverse
and Drive. Usually the least accelerator pedal pressure to
maintain the rocking motion without spinning the
wheels is most effective. WHAT TO DO IN EMERGENCIES 407
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MAINTAINING YOUR VEHICLECONTENTS
2.4L Engine ...........................414

3.3L/3.8L Engines ......................415

Onboard Diagnostic System — OBD II ........416
▫ Loose Fuel Filler Cap Message ............416

Emissions Inspection And Maintenance
Programs ............................417

Replacement Parts ......................418

Dealer Service .........................419

Maintenance Procedures ..................419 ▫ Engine Oil ..........................420
▫ Engine Oil Filter ......................423
▫ Drive Belts — Check Condition And Tension . . 423
▫ Spark Plugs .........................424
▫ Engine Air Cleaner Filter ................424
▫ Catalytic Converter ....................425
▫ Maintenance-Free Battery ................427
▫ Air Conditioner Maintenance .............428
▫ Power Steering — Fluid Check ............430
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cap until a  clicking  sound is heard. This is an indication
that the gas cap is properly tightened. Press the odometer
reset button to turn the message off. If the problem
persists, the message will appear the next time the
vehicle is started. This might indicate a damaged cap. If
the problem is detected twice in a row, the system will
turn on the Malfunction Indicator Light (MIL). Resolving
the problem will turn the MIL light off.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states, which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Light) is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system may not be ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test,
which you can use prior to going to the test station. To
check if your vehicle’s OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over. MAINTAINING YOUR VEHICLE 417
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4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off the
ignition key or start the engine. This means that your
vehicle’s OBD system is not ready and you should not
proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or start
the engine. This means that your vehicle’s OBD system
is ready and you can proceed to the I/M station.
If your OBD system is not ready, you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement, you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle’s OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopar  parts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopar  parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.418 MAINTAINING YOUR VEHICLE

Belts should be inspected for evidence of cuts, cracks, or
glazing, and replaced if there is indication of damage
which could result in belt failure. If adjustment is re-
quired, the belts must be adjusted according to the
specifications and procedures described in the Service
Manual. Low generator belt tension can cause battery
failure. A special tool is required to properly measure
tension and to restore belt tension to factory specifica-
tions.
Also check belt routing to make sure there is no interfer-
ence between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be replaced if there is any malfunction due to a faulty spark
plug, malfunctioning spark plugs can damage the cata-
lytic converter. For proper type of replacement spark
plugs, refer to the “Vehicle Emission Control Informa-
tion” label in the engine compartment.
Engine Air Cleaner Filter
Under normal driving conditions, replace the air filter at
the intervals shown on Schedule “A”. If, however, you
drive the vehicle frequently under dusty or severe con-
ditions, the filter element should be inspected periodi-
cally and replaced if necessary at the intervals shown on
Schedule “B”.424 MAINTAINING YOUR VEHICLE

• Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Maintenance-Free Battery
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required. WARNING!• Battery fluid is a corrosive acid solution and can
burn or even blind you. Don’t allow battery fluid
to contact your eyes, skin or clothing. Don’t lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water.
• Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Don’t use
a booster battery or any other booster source with
an output greater than 12 volts. Don’t allow cable
clamps to touch each other.
• Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling. MAINTAINING YOUR VEHICLE 427
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CAUTION!• It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked posi-
tive (+) and negative (-) and identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
• If a “fast charger” is used while battery is in
vehicle, disconnect both vehicle battery cables
before connecting the charger to battery. Do not
use a “fast charger” to provide starting voltage. Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an Authorized Dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a system
performance check. Drive belt tension should also be
checked at this time.428 MAINTAINING YOUR VEHICLE

FUSES — INTEGRATED POWER MODULE
An Integrated Power Module (IPM) located in the engine
compartment near the battery. This center contains car-
tridge fuses and mini fuses. A label that identifies each
component may be printed on the inside of the cover.
Refer to the graphic below for FUSES/IPM location. Cavity Cartridge
Fuse Description
F4 30 Amp
Pink Front Wipers
F9 40 Amp
Green Anti-Lock Brake System
(ABS) Pump
F10 40 Amp
Green Front Blower
F13 40 Amp
Green Electronic Back Light (EBL)
F19 40 Amp
Green Body Control Module
(BCM) Feed 1
F20 30 Amp
Pink Central Amplifier
F22 30 Amp
Pink Seats
F27 40 Amp
Green Radiator FanIntegrated Power module (IPM)452 MAINTAINING YOUR VEHICLE

Cavity Cartridge
Fuse Description
F28 40 Amp
Green Power Windows
F30 40 Amp
Green Headlight Washers (Export
Only)
F31 40 Amp
Green Power Sliding Door
F32 40 Amp
Green Power Liftgate
Cavity Mini Fuse Description
F1 20 Amp Yel-
low Fog Lights
F2 15 Amp Blue Left Park/Tail Light
F3 15 Amp Blue Right Park/Tail Light
F5 20 Amp Yel-
low RDO/IP Ignition Cavity Mini Fuse Description
F6 20 Amp Yel-
low 12 Volt Out Ignition or
Battery
F8 20 Amp Yel-
low Horn
F11 20 Amp Yel-
low EWD/ Rear Wiper
F12 25 Amp
Natural Rear Blower
F14 20 Amp Yel-
low Ignition Off Draw (IOD)
F15 20 Amp Yel-
low Electronic Automatic
Transaxle (EATX) Battery
F15 25 Amp
Natural ASD
F17 20 Amp Yel-
low Fuel Pump
F18 15 Amp Blue A/C Clutch MAINTAINING YOUR VEHICLE 453
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The Heated Mirrors, Lower Instrument Panel Power
Outlet and Removable Floor Console, when in the front
position are fused with self resetting fuses that are only
serviceable by an authorized dealer. The power seats are
fused by a 30 Amp circuit breaker located under the
driver’s seat. The Power Windows are fused by a 25 Amp
circuit breaker located under the instrument panel near
the steering column. If you experience temporary or
permanent loss of these systems see your authorized
dealer for service.
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than 21
days you may want to take steps to protect your battery.
You may:
• Remove the 20 Amp mini fuse in the Integrated Power
Module labeled Ignition-Off Draw (IOD).
• Or, disconnect the negative cable from the battery. • Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
REPLACEMENT LIGHT BULBS
LIGHT BULBS — Interior Bulb Number
Center & Rear Dome Light .................. 578
Center & Rear Reading Lights ............... 578
Front Door Courtesy Light .................. 578
Front Header Reading Lights — If Equipped ..... 578
Instrument Cluster Lights ................. PC74
Liftgate Light(s) .......................... 578
Overhead Console Reading Lights .......... PC579
Removable Console Light — If Equipped ....... 194
Visor Vanity Lights .................... 6501966MAINTAINING YOUR VEHICLE 455
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