tow DODGE GRAND CARAVAN 2008 5.G Repair Manual

CAUTION!
For vehicles equipped with Stow 'n Go seating, the
Winch Mechanism is designed specifically to stow a
COMPACT Spare Tire ONLY. Do not attempt to use
the Winch to stow the Full Size 'Flat' Tire, or any
other Full Size Tire. Vehicle damage may result.
JUMP-STARTING PROCEDURE
WARNING!
²DO NOT attempt to push or tow the vehicle to get it started. Vehicles
equipped with an automatic transmission cannot be started this way.
Unburned fuel could enter the catalytic converter and once the engine has
started, ignite and damage the converter and vehicle.
²If the vehicle has a discharged battery, booster cables may be used to obtain
a start from another vehicle. This type of start can be dangerous if done
improperly, so follow this procedure carefully.
²Battery fluid is a corrosive acid solution; DO NOT allow battery fluid to
contact eyes, skin or clothing. Don't lean over battery when attaching
clamps or allow the clamps to touch each other. If acid splashes in the eyes
or on the skin, flush the contaminated area immediately with large
quantities of water.
²A battery generates hydrogen gas which is flammable and explosive. Keep
all flames or sparks away from the vent holes. DO NOT use a booster
battery or any other booster source with an output that exceeds 12 volts.
²During cold weather when temperatures are below freezing point, electro-
lyte in a discharged battery may freeze. DO NOT attempt jump-starting
because the battery could rupture or explode. The battery temperature must
be brought up above freezing point before attempting jump-start.
²Take special care to avoid the radiator cooling fan whenever the hood is
raised. The cooling fan is electrically operated and can start anytime the
ignition switch is ON. You can be hurt by the fan.
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6

CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transmission overheating and failure. It
can also damage the tires. Do not spin the wheels
above 35 mph (55 km/h).
TOWING A DISABLED VEHICLE
Towing With The Ignition Key
Your vehicle may be towed under the following condi-
tions: The gear selector lever must be in NEUTRAL, the
distance to be traveled must not exceed 100 mi (160 km),
and the towing speed must not exceed 44 mph (72
km/h). Exceeding these towing limits may cause a trans-
mission geartrain failure. If the transmission is not op-
erative, or if the vehicle is to be towed more than 100 mi
(160 km), the vehicle must be towed with the front
wheels off the ground.
CAUTION!
²Do not attempt to tow this vehicle from the front
with sling type towing equipment. Damage to the
front fascia will result.
²Always use wheel lift equipment when towing
from the front. The only other approved method of
towing is with a flat bed truck.
²Do not tow the vehicle from the rear. Damage to
the rear sheet metal, liftgate and fascia will occur.
428 WHAT TO DO IN EMERGENCIES

CAUTION!
²Do not push or tow this vehicle with another
vehicle as damage to the bumper fascia and trans-
mission may result.
²If the vehicle being towed requires steering, the
ignition switch must be in the OFF position, not in
the LOCK or ACC positions.
If it is necessary to use the accessories while being towed
(wipers, defrosters, etc.), the key must be in the ON
position, not the ACC position. Make certain the trans-
mission remains in NEUTRAL.
Towing Without The Ignition Key
Special care must be taken when the vehicle is towed
with the ignition in the LOCK position. The only ap-
proved method of towing with out the ignition key is
with a flat bed truck. Proper towing equipment is neces-
sary to prevent damage to the vehicle.
Towing This Vehicle Behind Another Vehicle (Flat
towing with all four wheels on the ground)
Flat towing of vehicles equipped with an automatic
transmission, is only permitted within the limitations
described in this section.
Towing This Vehicle Behind Another Vehicle With
A Tow Dolly
The manufacturerdoes not recommendthat you tow a
front wheel drive vehicle on a tow dolly. Vehicle damage
may occur.
WHAT TO DO IN EMERGENCIES 429
6

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
MAINTAINING YOUR VEHICLE 437
7

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer's specifications, should be ob-
tained immediately.To minimize the possibility of catalyst damage:²Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
²Do not try to start engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Exhaust System
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
MAINTAINING YOUR VEHICLE 447
7

4. Disengage the two retaining tabs that secure the filter
cover to the HVAC housing and remove the cover.
5. Remove the A/C Air Filter by pulling it straight out of
the housing.6. Install the A/C Air Filter with the arrow on the filter
pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover.
CAUTION!
The A/C Air Filter is labeled with an arrow to
indicate airflow direction through the filter. Failure
to properly install the filter will result in the need to
replace it more often.
7. Rotate the glove box door back into position.
POWER STEERING Ð FLUID CHECK
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
A/C Air Filter Replacement
452 MAINTAINING YOUR VEHICLE

soaking your leather upholstery with any liquid. Please
do not use polishes, oils, cleaning fluids, solvents, deter-
gents, or ammonia-based cleaners to clean your leather
upholstery. Application of a leather conditioner is not
required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in
closed areas they may cause respiratory harm.
YES EssentialstFabric Cleaning Procedure ± If
Equipped
YES Essentialstseats may be cleaned in the following
manner:
²Remove as much of the stain as possible by blotting
with a clean, dry towel.
²Blot any remaining stain with a clean, damp towel.
²For tough stains, apply MopartTotal Clean or a mild
soap solution to a clean, damp cloth and remove stain.
Use a fresh, damp towel to remove soap residue.
²For grease stains, apply MopartMulti-Purpose
Cleaner to a clean, damp cloth and remove stain. Use
a fresh, damp towel to remove soap residue.
²Do not use any solvents or protectants on Yes Essen-
tialstproducts.
Cleaning High Gloss Front Door and Pillar
Appliques
When cleaning the front door B-pillar appliques, care
must be taken to avoid scratching the plastic.
1. Remove all dirt with a wet soft rag. A mild soap
solution may be used, do not use high alcohol content or
abrasive cleaners. Glass cleaners are not recommended. If
soap is used, wipe clean with a clean damp rag.
MAINTAINING YOUR VEHICLE 471
7

2. To maintain the high gloss shine, apply a scratch and
swirl remover onto a damp cloth and apply to door
applique. Rub the applique with a firm pressure then buff
lightly with a clean cotton cloth until a high gloss shine is
achieved.
Cleaning Headlights
Your vehicle has plastic headlights that are lightweight
and less susceptible to stone breakage than glass head-
lights.
Plastic is not as scratch resistant as glass and therefore
different lens cleaning procedures must be followed.
To minimize the possibility of scratching the lenses and
reducing light output, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild soap solution fol-
lowed by rinsing.
Do not use abrasive cleaning components, solvents, steel
wool or other aggressive material to clean the lenses.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with MopartGlass Cleaner or any commercial
household-type glass cleaner. Never use an abrasive type
cleaner. Use caution when cleaning the inside rear win-
dow equipped with electric defrosters or the right rear
quarter window equipped with the radio antenna. Do
not use scrapers or other sharp instruments which may
scratch the elements.
When cleaning the rearview mirror, spray cleaner on the
towel or rag that you are using. Do not spray cleaner
directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
472 MAINTAINING YOUR VEHICLE

FUSES/TIPM
CavityCartridge
FuseMini
FuseDescription
J21 20 Amp
YellowÐ Front/Rear Washer
J22 25 Amp
NaturalÐ Sunroof Module
M1 Ð 15 Amp
BlueCenter High Mounted
Stop Light (CHMSL)/
Brake Switch
M2 Ð 20 Amp
YellowTrailer Lighting
M3 Ð 20 Amp
YellowÐ
M4 Ð 10 Amp
RedTrailer Tow
M5 Ð 25 Amp
NaturalInverter
M6 Ð 20 Amp
YellowÐFUSES/TIPM
CavityCartridge
FuseMini
FuseDescription
M7 Ð 20 Amp
YellowPower Outlet #2 (BATT/
ACC SELECT)
M8 Ð 20 Amp
YellowFront Heated Seat (If
Equipped)
M9 Ð 20 Amp
YellowRear Heated Seat (If
Equipped)
M10 Ð 20 Amp
YellowIgnition Off Draw Ð Ve-
hicle Entertainment Sys-
tem (IOD-VES), Satellite
Digital Audio Receiver
(SDARS), DVD, Hands-
Free Module (HFM),
Universal Garage Door
Opener (UGDO), Vanity
Lamp (VANITY LP)
M11 Ð 10 Amp
Red(Ignition Off Draw) IOD-
HVAC/ATC, MW
SENSR, Underhood
Lamp (UH LMP)
476 MAINTAINING YOUR VEHICLE

FUSES/TIPM
CavityCartridge
FuseMini
FuseDescription
M12 Ð 30 Amp
GreenAmplifier (AMP)
M13 Ð 20 Amp
YellowIgnition Off DrawÐ
Cabin Compartment
Node (IOD-CCN), Wire-
less Control Module
(WCM), SIREN, Clock
Module (CLK MOD),
Multi-Function Control
Switch (MULTIFCTN
SW)
M14 Ð 20 Amp
YellowTrailer Tow (Export
Only)FUSES/TIPM
CavityCartridge
FuseMini
FuseDescription
M15 Ð 20 Amp
YellowCOL MOD, IR SNS,
Heater Ventilation, Air
Conditioning/Automatic
Temperature Control
(HVAC/ATC), Rear View
Mirror (RR VW MIR),
Cabin Compartment
Node (CCN), Transfer
Case Switch (T-CASE
SW), RUN/ST, Multi-
Function Control Switch
(MULTIFTCN SW), Tire
Pressure Monitor (TPM),
Glow Plug Module
(GLW PLG MOD) Ð Ex-
port Diesel Only
M16 Ð 10 Amp
RedOccupant Restraint
Controller/Occupant
Classification Module
(ORC/OCM)
MAINTAINING YOUR VEHICLE 477
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