maintenance schedule DODGE GRAND CARAVAN 2009 5.G User Guide

A/C Air Filter — If EquippedRefer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
WARNING!
Do not remove the A/C air filter while the blower is
operating or personal injury may result.
The A/C air filter is located in the fresh air inlet behind
the glove box. Perform the following procedure to re-
place the filter:
1. Open the glove compartment and remove all contents.
2. Push in on the sides of the glove compartment and
lower the door.
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the filter
cover to the HVAC housing, and remove the cover. 5. Remove the A/C air filter by pulling it straight out of
the housing.
6. Install the A/C air filter with the arrow on the filter
pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover. A/C Air Filter Replacement
448 MAINT

AINING YOUR VEHICLE

Cooling System — Drain, Flush and RefillIf the engine coolant (antifreeze) is dirty or contains a
considerable amount of sediment, clean and flush with a
reliable cooling system cleaner. Follow with a thorough
rinsing to remove all deposits and chemicals. Properly
dispose of the old engine coolant (antifreeze) solution.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
Selection of Coolant
Use only the manufacturer’s recommended engine cool-
ant (antifreeze). Refer to “Fluids, Lubricants and Genuine
Parts” in this section for the correct fluid type.
CAUTION!

Mixing of engine coolant (antifreeze) other than
specified Hybrid Organic Additive Technology
(HOAT) engine coolant (antifreeze), may result in
engine damage and may decrease corrosion pro-
tection. If a non-HOAT engine coolant (antifreeze)
is introduced into the cooling system in an emer-
gency, it should be replaced with the specified
engine coolant (antifreeze) as soon as possible.
Do not use water alone or alcohol based engine
coolant (antifreeze) products. Do not use addi-
tional rust inhibitors or anti-rust products, as they
may not be compatible with the radiator engine
coolant (antifreeze) and may plug the radiator. (Continued)
452 MAINTAINING YOUR VEHICLE

engine coolant (antifreeze) needs to be added, contents
of the coolant recovery bottle must also be protected
against freezing.
If frequent engine coolant (antifreeze) additions are
required, or if the level in the coolant recovery bottle
does not drop when the engine cools, the cooling
system should be pressure tested for leaks.
Maintain engine coolant (antifreeze) concentration at
50% HOAT engine coolant (antifreeze) (minimum)
and distilled water for proper corrosion protection of
your engine, which contains aluminum components.
Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, also keep the front of
the condenser clean.
Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Brakes
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
456 MAINTAINING YOUR VEHICLE

5. Remove the dipstick and determine if the fluid is hot
or warm. Hot fluid is approximately 180°F (82°C), which
is the normal operating temperature after the vehicle has
been driven at least 15 miles (24 km). The fluid cannot be
comfortably held between the fingertips. Cold is when
the fluid is below 80°F (27°C).
6. Wipe the dipstick clean and reinsert until seated.
Remove the dipstick and note reading.a. If the fluid is hot, the reading should be in the
crosshatched area marked “HOT” (between the upper
two holes in the dipstick).
b. If the fluid is cold, the fluid level should be between
the lower two holes in the area marked “COLD”.
If the fluid level indicates that it is low, add sufficient
fluid to bring it to the proper level. CAUTION!
Do not overfill. Dirt and water in the transaxle can
cause serious damage. To prevent dirt and water from
entering the transaxle after checking or replenishing
fluid, make certain that the dipstick cap is reseated
properly.
Fluid and Filter Changes
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
If the transaxle is disassembled for any reason, the fluid
and filter should be changed.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transaxle. The only exception to this policy is
460 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULESCONTENTS
m
Emissions Control System Maintenance . . . . . 484
m Maintenance Schedule . . . . . . . . . . . . . . . . . 484
▫ Required Maintenance Intervals . . . . . . . . . 486 8
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EMISSIONS CONTROL SYSTEM MAINTENANCEThe Scheduled Maintenance services listed in
bold type
must be done at the times or mileages specified to ensure
the continued proper functioning of the emissions control
system. These and all other maintenance services in-
cluded in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions, such as dusty areas and very short trip
driving.
Inspection and service should also be done anytime a
malfunction is suspected.
NOTE: Maintenance, replacement or repair of the emis-
sions control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part that has been
certified pursuant to U.S. EPA or in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULE
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance.
On Non-EVIC equipped vehicles, CHAngE OILwill
flash in the instrument cluster odometer and a single
chime will sound, indicating that an oil change is neces-
sary.
On Electronic Vehicle Information Center (EVIC)
equipped vehicles, Oil Change Required will be dis-
played in the EVIC and a single chime will sound,
indicating that an oil change is necessary.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that ser-
vice is required for your vehicle. Have your vehicle
serviced as soon as possible, within the next 500 miles
(805 km).
484 MAINTENANCE SCHEDULES 8
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NOTE:
The oil change indicator message will not monitor the
time since the last oil change. Change your vehicle’s
oil if it has been six months since your last oil change,
even if the oil change indicator message is NOT
illuminated.
Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
Under no circumstances should oil change intervals
exceed 6,000 miles (10 000 km) or six months, which-
ever comes first.
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If this
scheduled oil change is performed by someone other than your dealer, the message can be reset by referring to
the steps described under “Oil Change Required” in “Use
Factory Settings” of the EVIC section in this manual or
under “Odometer/Trip Odometer” in the “Instrument
Cluster Descriptions section of this manual.
At Each Stop For Fuel
Check the engine oil level about five minutes after a
fully warmed engine is shut OFF. Checking the oil
level while the vehicle is on level ground will improve
the accuracy of the oil level reading. Add oil only
when the level is at or below the ADD, SAFE or MIN
mark.
Check the windshield washer solvent and add if
required.
MAINTENANCE SCHEDULES 485 8
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Once A Month
Check tire pressure and look for unusual wear or
damage.
Inspect the battery and clean and tighten the terminals
as required.
Check the fluid levels of the coolant reservoir, the
brake master cylinder, the power steering and the
transaxle and add as needed.
Check all lights and other electrical items for correct
operation.At Each Oil Change
Change the engine oil filter.
Inspect the brake hoses and lines. CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
486 MAINTENANCE SCHEDULES
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6,000 Miles (10,000 km) or
6 Months
Maintenance Service
Schedule
Change the engine oil and engine oil
filter.
Rotate tires. Odometer Reading
DateRepair Order #
Dealer CodeSignature Authorized Chrysler Dealer 12,000 Miles (20,000 km) or 12 Months Maintenance Service
Schedule

Change the
engine oil and engine oil filter.
Rotate tires.
If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
Replace the air conditioning filter.
Inspect the brake linings, replace if necessary.
Inspect the CV Joints. Perform the first inspection at 12,000 miles (20 000 km) or
12 months.
Inspect the exhaust system. Perform the first inspection at 12,000 miles (20 000 km) or
12 months. Odometer Reading
Date Repair Order #
Dealer Code Signature Authorized Chrysler Dealer MAINTENANCE SCHEDULES 487
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18,000 Miles (30,000 km) or
18 Months
Maintenance
Service Schedule
Change the engine oil and engine oil
filter.
Rotate tires. Odometer Reading
DateRepair Order #
Dealer CodeSignature Authorized Chrysler Dealer 24,000 Miles (40,000 km) or 24 Months Maintenance Service
Schedule

Change the
engine oil and engine oil filter.
Rotate tires.
If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
Replace the air conditioning filter.
Inspect the brake linings, replace if necessary.
Inspect the CV Joints.
Inspect the exhaust system.
Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Odometer Reading
Date Repair Order #
Dealer Code Signature Authorized Chrysler Dealer488 MAINTENANCE SCHEDULES
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