ECU DODGE GRAND CARAVAN 2012 5.G Workshop Manual

WHAT TO DO IN EMERGENCIES
CONTENTS
Hazard Warning Flashers ................ 513
 If Your Engine Overheats ................ 513
 Jacking And Tire Changing ............... 514
▫ Jack Location ....................... 515
▫ Spare Tire Removal ................... 516
▫ To Access Spare Tire Winch Drive Nut ..... 516
▫ Spare Tire Tools ..................... 518
▫ Spare Tire Removal Instructions .......... 520▫
Preparations For Jacking ............... 522
▫ Jacking Instructions ................... 523
▫ Securing The Spare Tire ................ 528
▫ Road Tire Installation ................. 530
 Jump-Starting Procedure ................ 532
▫ Preparations For Jump-Start ............. 533
▫ Jump-Starting Procedure ............... 534
6

Jacking Instructions
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
•Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•Turn on the Hazard Warning flasher.
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•Never start or run the engine with the vehicle on a
jack.(Continued)
WARNING! (Continued)
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
•If working on or near a roadway, be extremely
careful of motor traffic.
•To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
Jack Warning Label
6
WHAT TO DO IN EMERGENCIES 523

WARNING!
Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never get any part of your body
under a vehicle that is on a jack. If you need to get
under a raised vehicle, take it to a service center
where it can be raised on a lift.
3. Place the wrench on the jack screw and turn to the
right until the jack head is properly engaged in the
described location. Do not raise the vehicle until you are
sure the jack is securely engaged.
4. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
5. Remove the wheel lug nuts, for vehicles with wheel
covers, remove the cover from the wheel by hand. Do not
pry the wheel cover off. Then pull the wheel off the hub.
6. Install the compact spare tire. Lightly tighten the lug
nuts.
CAUTION!
Be sure to mount the spare tire with the valve stem
facing outward. The vehicle could be damaged if the
spare tire is mounted incorrectly.
526 WHAT TO DO IN EMERGENCIES

WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided. Have the deflated (flat) tire
repaired or replaced immediately.
10. Place the deflated (flat) tire and compact spare tire
cover assembly in the rear cargo area. Do not stow the
deflated tire in the spare tire location. Have the full-
sized tire repaired or replaced, as soon as possible.
11. Stow the cable and wheel spacer before driving the
vehicle. Reassemble the winch handle extensions to form
a “T” and fit the winch T-handle over the drive nut.
Rotate the nut to the right until the winch mechanism
clicks at least three times. NOTE:
Refer to the “Spare Tire Tools” section for
instructions on assembling the T-handle.
12. Stow the jack, jack handle and winch handle tools
back in the stowage compartment.
13. Check the compact spare tire pressure as soon as
possible. Correct the tire pressure, as required.
Securing The Spare Tire
1. Assemble the winch handle extensions to form a
T-handle and fit the winch T-handle over the drive nut.
Rotate the nut to the left until the winch mechanism stops
turning freely. This will allow enough slack in the cable to
allow you to pull the wheel spacer out from under the
vehicle.
528 WHAT TO DO IN EMERGENCIES

CAUTION!
•Do not use sling type equipment when towing.
Damage to the fascia will occur.
•When securing the vehicle to a flatbed truck, do
not attach to front or rear suspension components.
Damage to your vehicle may result from improper
towing.
•Do not push or tow this vehicle with another
vehicle as damage to the bumper fascia and trans-
mission may result.
•If the vehicle being towed requires steering, the
ignition switch must be in the ON/RUN position,
not the LOCK or ACC positions.The manufacturer recommends towing your vehicle with
all four wheels OFF the ground using a flatbed. If flatbed
equipment is not available, and the transmission is
operable, the vehicle may be flat towed (with all four
wheels on the ground) under the following conditions:
•The shift lever must be in NEUTRAL.
•The towing distance to be traveled must not exceed
15 miles (24 km).
•The towing speed must not exceed 25 mph (40 km/h).
If the transmission is not operable, or the vehicle must
be towed faster than 25 mph (40 km/h) or farther than
15 miles (24 km), it must be towed with the front
wheels OFF the ground (using a flatbed truck, or wheel
lift equipment with the front wheels raised).
540 WHAT TO DO IN EMERGENCIES

WARNING!
Do not remove the A/C air filter while the blower is
operating or personal injury may result.
The A/C air filter is located in the fresh air inlet behind
the glove box. Perform the following procedure to re-
place the filter:
1. Open the glove compartment and remove all contents.
2. Push in on the sides of the glove compartment and
lower the door.
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the filter
cover to the HVAC housing, and remove the cover. 5. Remove the A/C air filter by pulling it straight out of
the housing.
6. Install the A/C air filter with the arrow on the filter
pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover.
A/C Air Filter Replacement
7
MAINTAINING YOUR VEHICLE 559

WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Automatic Transmission
The automatic transmission and differential assembly are
contained within a single housing.
The fluid level in the automatic transmission should be
checked whenever the vehicle is serviced. Operation with
an improper fluid level will greatly reduce the life of the
transmission and the fluid.
The six–speed transmission is equipped with a capped
dipstick tube. It is sealed and should not be tampered
with. Your authorized dealer has the necessary tools to
ensure that the fluid level is set properly.
7
MAINTAINING YOUR VEHICLE 569

License Lamp
The license plate lamp is located under the tailgate light
bar and above the license plate.
1. Using a small screwdriver, press inward the locking
tab on the outboard side of the lamp assembly and pull
down on the lamp assembly for removal.2. Twist and remove the socket from the lamp assembly
and pull the bulb out to remove.
3. Push the bulb into the socket, twist the socket into the
lamp assembly and reinstall the lamp assembly into place
ensuring the locking tab is secure.
FLUID CAPACITIES
U.S.
Metric
Fuel (Approximate) 20 Gallons76 Liters
Engine Oil with Filter
3.6L Engine (SAE 5W-30, API Certified) 6 Quarts5.6 Liters
Cooling System *
3.6L Engine (MOPAR Engine Coolant/Antifreeze 5
Year/100,000 Mile Formula or equivalent) 13.4 Quarts
12.6 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Qts (2.8 L) if equipped with a rear
heater.
7
MAINTAINING YOUR VEHICLE 589

Adding Engine Coolant (Antifreeze).......... 564
Adding Fuel ........................... 490
Adding Washer Fluid ..................... 561
Additives, Fuel ......................... 484
Adjustable Pedals ....................... 210
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . 553
Air Conditioner Maintenance ............... 557
Air Conditioning ........................ 393
Air Conditioning Controls ................. 393
Air Conditioning Filter .................413,558
Air Conditioning Refrigerant ............... 557
Air Conditioning System .............393,400,557
Air Conditioning System, Zone Control ........ 393
Air Conditioning, Operating Tips ............ 413
Air Conditioning, Rear Zone .............398,408
Air Pressure, Tires ....................... 462
Airbag .............................. 70,79
Airbag Deployment ....................... 81
Airbag Light .................... 77,83,101,293Airbag Maintenance
....................... 82
Airbag, Side ........................ 74,76,79
Airbag, Window (Side Curtain) ...........74,76,79
Alarm (Security Alarm) .................... 17
Alarm Light ........................... 294
Alterations/Modifications, Vehicle ............. 7
Antenna, Satellite Radio ................... 343
Anti-Lock Warning Light .................. 289
Anti-Theft System ........................ 17
Antifreeze (Engine Coolant) ..............563,589
Disposal ........................... 565
Appearance Care ........................ 571
Ashtray ............................... 253
Assist, Hill Start ........................ 449
Assistance Towing ....................... 139
Auto Down Power Windows ................ 39
Auto Up Power Windows .................. 39
Automatic Dimming Mirror ................ 112
Automatic Door Locks ..................... 35
620 INDEX

Park.............................. 587
Passing ............................ 204
Reading ........................... 228
Rear Servicing ....................... 588
Rear Tail ........................... 588
Seat Belt Reminder ................... 296
Security Alarm (Theft Alarm) ............ 294
Service ......................... 585,586
Service Engine Soon
(Malfunction Indicator) ................ 291
Side Marker ........................ 588
Theft Alarm (Security Alarm) ............ 294
Tire Pressure Monitoring (TPMS) ......... 289
Traction Control ..................... 448
Turn Signal ................... 103,587,588
Voltage ............................ 297
Warning (Instrument Cluster Description) . . . 286
Load Leveling System .................... 270 Loading Vehicle
................... 260,492,494
Capacities .......................... 494
Tires .............................. 457
Locks Automatic Door ...................... 35
Door .............................. 32
Lower Anchors and Tether for
CHildren (LATCH) ....................... 90
Lubrication, Body ....................... 560
Luggage Rack (Roof Rack) ................. 271
Maintenance Free Battery .................. 556
Maintenance Procedures ................... 549
Maintenance Schedule .................... 594
Maintenance, Sunroof ..................... 244
Malfunction Indicator Light (Check Engine) . . 291,547
Manual, Service ......................... 615
Map/Reading Lights ..................... 228
Memory Feature (Memory Seat) ............. 192
630 INDEX